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56mm Insulated Glass Sealing Machine With Two Sealants Pumps Coating Glue

Jinan Lijiang Automation Equipment Co., Ltd.

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56mm Insulated Glass Sealing Machine With Two Sealants Pumps Coating Glue

Country/Region china
City & Province jinan shandong
Categories Adhesives & Sealants
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Product Details

Insulating Glass Sealing Machine With Two Sealants Pumps Coating Glue

 

Introduction of insulating glass sealing machine

Full automatic insulating glass sealing robot machine is used to seal the second glues during making insulating glass units. The sealing robot has the same method with coating glass, however, the sealing robot used servo mortor and PLC to control the whole working, it improves working efficiency. The sealing robot can out put  500 - 800 pieces per day in 8 hours. 

 

Function and feature: 

1.Insulating glass sealing machine is suitable for glass deep processing enterprise ,high automation, Reduce labor intensity, save manpower, improve production efficiency
2. Whole machine adopt man-machine touch screen interface,with memory function .
3.After coating sealant ,the glass edge and corner is full without air bubbles , smooth surface, no need to pare the corner
4. Using two sets of independent sealant supply system ( including the mixing device ), two kinds of sealants switch fast ,in one-button operation easily (Model II)

5.The width of machine is 1.5m ,small floor area, save space
6. The third section can prestore glass to improve the efficiency effectively

7.The smallest insulating glass size can be processed is 300*300mm

8.Equipped anti blocking device in the mixer

9. Servo control system adopts world famous brand (Japan YASKAWA ), the performance is stable
10. Shaft transmission to make the glass being transferred smoothly with accurate positioning.
11. Special V type transmission belt to avoid the sealant sticking on the belt, ensure the glass edge clean ,V type Block is changeable .
12. The spare parts are produced with high standardization and high precision, ensure the machine can be used with long-term stability
13.Suitable for triple glazing .

14.Conveying wheel on backboard adopts embedded wheel ,to make sure the glass be transported smoothly

Operating notes:

  • Max. glass size (mm):2500(H)*4000(L)
  • Min. glass size (mm):300(H)*400(L)
  • Extruding speed :100mm~500mm/s
  • Extruding depth:5mm~18mm
  • Sealant supply pressure :<35 Mpa (hydraulic pressure<10Mpa ,sealant pressure <35Mpa)
  • Board angle :6°~9°
  • Air pressure :0.6~0.8 Mpa
  • Max glass weight :300kg
  • Glass specification :(4+6+4)mm~(12+25+12)mm
  • Extruding sealant must under the condition that the glass edge is smooth and without dislocation of the insulating glass ,there are many sensors on the machine ,it require unrelated persons do not near the machine so as to avoid malfunction and cause damage of the machine or threaten the personal safety .
  • It need to open the timing sealant discharge function if it need long time (more than 5 minutes )to extrude sealant to the second glass so as to avoid blocking the mixer
  • Check the parameters carefully before extruding sealant ,change the parameter of glass size ,glass thickness etc timely when change the glass batch.
  • It need to change the sealant amount if use different sealant as the viscosity maybe different
  • Specification of Insulating glass sealing robot

     

    ModelLJTJ2540
    Voltage Power415V 13KW
    Air Pressure0.5~0.7Mpa
    Extruding pressure32Mpa
    Max.Glass size2500*4000
    Min.Glass size400*300mm
    Glass thickness12~56mm
    Working speed5~40m/min
    Overall dimension11000*3600*3500mm

     

    Machine Noise :

     

    A-weighted sound pressure level
    Stand-by stateWorking state
    50 db85 db

Related product of LIJIANG GLASS

Pneumatic And Hydraulic Silicone Sealants Filling Machine For Insulating Glass

Main feature of the LJST02A silicone sealants spreading machine

• Imported motor system to improve equipment efficiency

• Sealant gun, stainless steel mixer

• High pressure protect device

• Anti-back flow control structure

• Mixed rate detector can control the rate of two kinds of glue

The silicone sealant-spreading machine LJST02A uses motor to control the sealing.

 

Working air pressure0.3-0.6MPa
Sealant spreading pressure15-20MPa
Sealant volume4L/min
Diameter of A/B sealant570mm/280mm
Sealant spreading air pressure ratio50:1
Mixed rate6:1-14:1
Air supplyFlow 0.8m3/min
Air pressure≥0.8MPa
Overall dimension1100*950*1630mm

 

Main feature of the sealant-spreading machine LJST03

• Use cylinder to provide power

• China sealant gun, stainless steel mixer

• High pressure protect device

• Anti-back flow control structure

• Mixed rate detector can control the rate of two kinds of glue

Working air pressure0.3-0.6MPa
Sealant spreading pressure15-20MPa
Sealant volume4L/min
Diameter of A/B sealant570mm/280mm
Sealant spreading air pressure ratio50:1
Mixed rate6:1-14:1
Air supplyFlow 0.8m3/min
Air pressure≥0.8MPa
Overall dimension1100*950*1630mmI

Insulating glass sealants types:

Silicone sealants is an ointment like material that solidifies into a tough rubber like solid once exposed to moisture in the air. It can be divided into deacetylation, dealcoholization, deamination and depropylation. Silicone adhesive is often used for glass bonding and sealing, so it is commonly known as glass adhesive. One component silicone glass adhesive is a kind of paste like material, which solidifies into a tough rubber like solid once exposed to moisture in the air.

Silicone structural sealants :

It is mainly used for structural or non structural bonding assembly between metal and glass of glass curtain wall.

2. It can connect glass directly with the surface of metal components to form a single assembly component, which can meet the design requirements of curtain wall with full or semi hidden frame.

3. Structural bonding and sealing of insulating glass.

 

Identification method:

There are many kinds of sealants: silicone sealant, polyurethane sealant, polysulfide sealant, acrylic sealant, anaerobic sealant, epoxy sealant, butyl sealant, chloroprene sealant, PVC sealant, and asphalt sealant. Identification of silicone adhesive mainly depends on the following properties: first, breaking strength (breaking force / cross-sectional area); two, bonding strength (pulling force / bonding area, except substrate damage); three, elongation at break (length / length of breaking); four, anti-aging ability; five, appearance (sub luminosity, particle, bubble); 6, Shape retention (no drawing, vertical surface not sagging); 7. Shelf life; 8. Curing time.

There is no good or bad, performance corresponding to the price, suitable for the best. Secondly, there is stability and sufficient quantity, which is the test of manufacturers. If the capacity of sealant is less than the marked capacity (Note: it is the capacity. This situation of sealant is very serious), this kind of sealant is eliminated first, there is a problem in the business ideas of such enterprises, and the products are not much better. (there are many problems, which proves that the control of production process is not strict). If the amount is large, the production stability of sealant should be considered.

 

 

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