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Jumbo Size Double Glazing Glass Machine Gas Filling Insulating Glass Line

Jinan Lijiang Automation Equipment Co., Ltd.

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Jumbo Size Double Glazing Glass Machine Gas Filling Insulating Glass Line

Country/Region china
City & Province jinan shandong
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Product Details

Automatic Jumbo size Double Gas filling Insulating Glass Line

 

The LJBZ3370PG vertical double glazing production line has the functions of glass cleaning, aluminum frame mounting, normal IG unit press, double IG unit press, and double triple IG unit press.

The LJBZ3370PG is a specialized device for manufacturing double glazing using aluminum strips, and has many advantages such as small footprint, high efficiency, reliable performance, and convenient maintenance.

 

Main feature

 

● German Siemens PLC control system, touch screen interface

● Automatic identification of coated Low-E glass

● You can wash online and offline Low-E glass with 3 sets of soft brushes.

● The washing machine uses SS material and a waterproof device

Water tank with automatic temperature control and water washing system

● Air heating system

● Air fan automatic start / stop setting

● Noise reduction system

● Online display of washing speed

● Intelligent intermittent work, energy saving

● Adjustable pressboard to keep the pressed surface of the plate straight

● Aviation plug connection mode

Applicable to the manufacture of triple IG and molded IG

 

 

Main parameters

Power supplyVoltage380
Frequency60
Total powerkW≈42
Washing speedm/min2~10
Max.working speedm/min45
Min.glass sizemm450×280
Max.glass sizemm2500×3200 2500×3500(Second pressing)
Washing glass thicknessmm3~15
Max.insulating glass thicknessmm60
Conveyor heightmm500
Weightkg≈8000
DimensionL*W*H(mm)26850×3500×3700

 

This machine adopts Siemens control system, equipped with high resolution touch screen, the operator can modify the working parameters of the production line at any time, and can clearly display the status of each input and output signal, which is convenient for the routine maintenance of the machine.

  • LJBZ3370PG Loading section
  • LJBZ3370PG Washing&drying section
  • LJBZ3370PG Convey section 1
  • LJBZ3370PG Convey section 2
  • LJBZ3370PG Inspection and frame installation section
  • LJBZ3370PG Flat press loading section
  • LJBZ3370PG Glass pressing and filling gas section

LJBZ3370PG Unloading section.

 

The LJBZ2500PG glass press and filled gas section are suitable for pressing two-layer IG units or three-layer IG units at the same time. All types of flat glass (including coated glass and glass clamp glass) can be pressed with this machine.

The LJBZ2500PG is a press with new filling gas technology. This equipment is suitable for high-tech and new technology glass presses and filled gas machines that use a variety of gases or mixed gases. This is because the control system detects a preset type of gas (including the mixing ratio of the mixed gas) and the flow rate before each gas or mixture is filled with insulating glass.

The LJBZ2500PG is not suitable for bow glass or twisted glass because the plane in the press section is immutable.

LJBZ2500PG can be used to measure the gas concentration of insulating glass online. The measuring device in front of the device can accurately measure the size and thickness of the glass and calculate the amount of gas required.

The LJBZ2500PG can simultaneously press and fill two IG units with a length of less than 1.5 m, which greatly improves the production efficiency of glass with a length of less than 1.5 m.

 

Main Features

• Two IGUs can be pressed at once to fill with gas, and each IGU can be filled with more than 90% argon gas.

• By pressing two IGUs at once, you can prevent the shape of the pressed part from collapsing. It takes 27 seconds per 1m x 1m double glazing, greatly improving work efficiency.

• High-speed IG processing line patented in China in 2019

• Solves the problem of waiting for work on the sealing robot. Installation of two spacer frames for two IGUs by one worker

• Automatically measure glass size and labeling using the ERP system (pre-press and post-press labeling can be allowed) (optional)

• Each part is separated from the transfer part to the press part

• Suitable for mass production in factories. Superfast

 

Technical data

 

Max. glass size2500mm*3500mm
Max glass size for filling gas2500mm*3200mm
Min. glass size280mm*450mm
Glass thickness3-15mm
Insulating glass thickness60mm
Glass washing speed2-10m/min
Glass conveyor speed45m/min
Washing brushes3 pairs of soft brushes with 0.1mm hair
Water supplyWater consumption:0.5t/h conductivity:40μs/cm
Air supplyFlow: 0.8m/min
Air pressure≥0.8MPa
Total power3P 380V 50HZ 40KW
Dimension23500*3500*3700mm
Weight6500kg

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