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3-15mm Flat Insulating Glass Production Line With 3 Pairs Low E Soft Washing Brushes

Jinan Lijiang Automation Equipment Co., Ltd.

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Address: Block B 1307, Green Square, Huaiyin District, Jinan China

Contact name:Rose

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3-15mm Flat Insulating Glass Production Line With 3 Pairs Low E Soft Washing Brushes

Country/Region china
City & Province jinan shandong
Categories Plumbing Hoses
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Product Details

3-15mm Flat Insulating Glass Production Line with 3 Pairs low-e soft Washing Brushes


1, Loading part 
 
To Avoid the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent film coating)
 
(Nylon and Polyurethane + metal column


2, Washing and Drying part 
 
* Three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.
* Materials are stainless steel.

* Wind knife is float design , it always keep the right and suitable distance 3mm between the glass surface and wind knife (Same like LISEC structure(Remark: 3mm is the best drying distance)

 

There is a universal joint device.When the glass thickness was changed, the air knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass film due to the change of the glass thickness.
 

* The front and back side squeeze-wheel are all actively move and convey. No mater the glass size is big/ small/thick/thin (8mm) , it all guarantee the glass pass through smoothly.(Same like LISEC)
 

3, Detecting part
4, Assembly part
 
Built-in beam lifting structure (double beams)Convenient for detect and wipe the glass


5, Gas filling and pressing part

 

1, Thickness measurement: the cylinder drives the electronic ruler to measure the glass thickness and aluminum frame width, to provide parameters for inflation and servo pressing

 
2, Synchronous belt beam moving :synchronous belt beam will move according to the glass thickness and aluminum frame width to ensure that the inflation hole has been between the first and second glass aluminum frame to inflate the gap (value come from DC push rod and electronic ruler)

3, Input the argon gas concentration into touch screen according to customer required

 

4, Display Function : touch screen will display whole argon gas filling processing , you will know very clear how much already argon gas filed inside

 

 

E, GAS filling from bottom 

 

( Old type)

The pressing part was divide into 4 parts (per 800mm), when the small size glass(less than 800mm) pass through the pressing and gas filling section ,only one part work.

If more than 800mm but less than 1600mm,it will two parts work, no need the whole press and gas filling section work. it can save the argon glass.
 
F, Side seal way is following sealing(new type)
 
(machine side have one oxygen sensor with 7-8 detect points.
G Adjustable Pressing Parts 
 

1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )
For this uneven inescapable issue, here are our solution

  • we all do the aging treatment , it’s the stress-remove by vibration failure device.The important is We design the 74 points on the backbord, if there have any out-of shape problems we can adjust easily at any time.

 
2, Lead screw pressing

 
 
H Air-support conveyors (optional function)
 
Guarantee the DGU inside clean without wheels marks
After washing and before pressing are all air support

 
 
I Electricity components 
We are using Germany simens/ japan yaskava
Main components list
 

ComponentsBrandRemark
Servo motorGermany SimensFor stepped glass
Servo driverGermany SimensFor stepped glass
Servo motorGermany SimensFor transfer
Servo motorGermany SimensFor press
PLCGermany Simens 
Low voltage componentGermany Simens 
Frequency converterGermany Simens 
Switching power supplyTaiwan MW 
Optoelectronic switchKorea Autonics 
Pneumatic componentTaiwan Airtac 
Pneumatic componentTaiwan Airtac 
Touch screenTaiwan Wenview 
Travel switchTaiwan (TEND) 
RelayJapan Omron 
Button and indicator lightFrench Schneider 

 
Technical data

2000*2500 Max.glass size
 

Normal glass

2000*2500mm (2000*3000mm 二次压合)
 

Glass with argon gas2000*2500mm
2500*3500 Max glass sizeNormal glass2500*3500mm (2000*4000mm二次压合)
Glass with argon gas2500*3200mm
Min.glass size280*450mm
Glass thickness3-15mm
Insulating glass thickness50mm(special made for 60mm need special notice)
Glass washing speedSummer 8-10m/min winter 6-7m/min
Glass conveyor speed:45m/min
Washing brushes3 pairs
Water supply:Water consumption:0.5t/h conductivity:≤50μs/cm6-7
Air supplyFlow: 0.8m/min
Air pressure≥0.8MPa
Total power3P 380V 50HZ 34KW
Dimension23500*3500*3700mm

 
 

Contact way
JINAN LIJIANG AUTOMATION EQUIPMENT CO.,LTD
Name: Rose
Mob/Whatsapp/wechate:+86 130 7535 5217
Web:www.lijiang-glass.com
EMAIL: Sales@lijiang-glass.com
 
 
 
 
 
 
 
 
 

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