Electric Induction Quenching Machine Treatment 160KW Gear Shaft

160kw High frequency shaft induction heating hardening machine for metal quenching equipment

1. Main Characteristic of induction quenching machine:
The intermediate frequency heating furnace adopts voltage feedback series resonant circuit, adopts IGBT frequency conversion, and the conversion efficiency is as high as 97.5%. Compared with the thyristor, it can save energy by 10%-30%. It can start 99% successfully under any load, regardless of the size of the output power. , The power factor is always not less than 0.95, and the high power factor can always be guaranteed in the whole process, with a complete protection circuit and high working reliability. What’s even better is that it heats up very fast when quenching and heat-treating the ring gear. It only takes more than ten seconds to quench a ring gear. Such a fast speed effectively avoids the oxidation and decarburization of the ring gear during the quenching process. , to ensure the quenching effect of the ring gear.

2.  Technical Parameter of High Frequency Induction Hardening Quenching Machine:

3. Induction Quenching Hardening Machine Application:

1. Various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Electric tools, such as gear and axes.
4. Machine tools, such as lathe deck and guide rail.
5. Various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Hardware molds, such as small-size mold, mold accessory and inner hole of mold.
7. Other metal products.

4. Advantage of Introduction quenching machine:
1. Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.