160kw IGBT Steel Bar Electric High Frequency Induction Heating Machine For Quenching

160kw IGBT steel bar electric high frequency induction heating machine for forging

1. Application Range for induciton heating equipment:
1. Hot forging for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Hot forging and quenching for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel,aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and small fork.
3. Quenching for electric tools, such as gear and axes.
4. Quenching for machine tools, such as lathe deck and guide rail.
5. Quenching for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp, etc.
6. Hot forging for hardware molds, such as small-size mold, accessory of mold and inner hole of mold.
7. Other metal products.

2. Product characters for induction heating equipment:
1.High efficiency of conversion with IGBT (SIEMENS) technology; Energy saving 15%-30% compared to SCR/KGPS technology.
2.Much more efficient than gas-fired and coal-fired method.
3.100% start-up success rate; power factor > 95%.
4.Perfect and complete protection functions, which increase the machine's reliability & stability.
5.There's no special foundations required, the operating cost is low, and the operation is easy.
6.Modular design, convenient to maintaining and repairing.

3. Principle of IGBT induction heating machine:

High frequency induction heating equipment adopts electromagnetic induction principle, making the metal material generate induced current in the circle of the alternating magnetic field to melt metal material. It can also penetrate non-metallic materials, heating the metal parts or all of them quickly.

4. Technical Parameters of LSW-160 IGBT induction heating machine:

5. Product advantages for induction heating equipment:
1.Energy saving, environmental protection, and low level of pollution.
2.Easy to operation, can be equiped with PLC controller.
3.Type miniature and light weight,economic space occupation, easy to installation.
4.Enhanced monitoring and diagnostics system-"LB" device, which guarantee the high stability, reliability and security of the machine.
5.Strict Supplier Management System and ISO9001-2008 Quality Management.
6.The system guarantee high quality of each equipment.
7.Customized service, which made the machines suit as every customer's requirement.

6. Feature of induction heating quenching machine:

Adopt imported high-quality IGBT solid power module and our second generation frequency conversion technology, has distinct cooling system to ensure that the device can continually work with maximal power with 24 hours which improve the performance quality of the device.
Constant current and power control function, can improve the heating efficiency and save energy.
Simple and convinient installation can work after connecting to 380V power, water inlet, water outlet,.Professional installation is not required.
Has timing function, can individually adjust heating time, heat-preservation time, digit setting, heating current, heat-preservation current.
This device has self-diagnosis alarming system for failure and multi-level protection and display for overvoltage, overcurent, over heat, underwater and phase lack.