OURUIDA CO.,LTD |
Verified Suppliers
|
|
Automatic induction gear surface hardening equipment and Horizontal hardening machines
The induction heating machine photo:
Theinduction heating machine and Horizontal hardening machine tool :
Induction heating equipment parameters:
Type | DSP-160KW |
Work Power | 3*380v/415v/440v/480v 50-60hz |
The range of operating voltage | 340-430V AC |
Output power | 200KW |
Input current | 240A |
Fluctuating frequency | 10-40khz |
Timing (Heat time,Retain time,Cool time) | 1-9999S |
The flow rate of cooling water | 0.15 Mpa 25L/Min |
Water temperature protection point | 40centidegree |
Duty cycle | 100% (40degree room temperature) |
Weight | Mainparts:198Kg Transformer:155kg |
Size | Main Parts:740*600*1400MM Transformer: 790*450*670MM |
Horizontal CNC quenching machine main configuration.
1. numerical control system control.
2. stepper motor drive.
3. ball screw drive.
4. cylindrical linear guide ways guided by ball slides.
5. AC speed control motor driving sprocket chain, light bar to
rotate the workpiece.
6. AC gear motor driving the screw, the screw is the top lift;.
7. solenoid valve to control water spraying.
8. equipped with control heating equipment plug.
Horizontal CNC induction quenching machine tool main
features.
1. using PC industrial digital control system, advanced
performance, can meet the maximum degree of quenching requirements.
2. the series of machine tools have quenching functions such as
connection, simultaneous, segmented connection and segmented
simultaneous.
3. It can be used for induction quenching of shaft, disc, pin and
gear parts.
4. this machine tool can control the quenching process and cooling
process according to the process needs. 5.
5. low running costs
6. the use of profile structure body, low cost, light weight,
economic and practical.
7. easy to use and maintain, low failure rate, no leakage site,
solve the old machine tool boss problem.
8. High degree of automation, high production efficiency.
9. The guide rail adopts linear bearing, high precision, small
friction, long life.
10. counterweight device to balance the weight through the chain
wheel and chain.
After-sales service for horizontal CNC quenching machine tools.
1. technical guidance for the product, installation and
commissioning of the equipment.
2. Three guarantee policy for the products, free maintenance within
one year, long-term technical service and spare parts.
The principle of gear surface quenching gear quenching principle:
The workpiece into the inductor (coil), when
the inductor into a certain frequency of alternating current, the
surrounding alternating magnetic field is generated. The
electromagnetic induction of the alternating magnetic field causes
a closed induction current - eddy current - to be generated in the
workpiece. The distribution of the induced current in the workpiece
cross-section is very uneven, with the current density on the
surface of the workpiece being very high and gradually decreasing
inwards, a phenomenon known as the skin effect. The electrical
energy of the high density current on the surface of the workpiece
is transformed into heat energy, which raises the temperature of
the surface layer, i.e. surface heating is achieved. The higher the
current frequency, the greater the difference in current density
between the surface layer and the inside of the workpiece, and the
thinner the heating layer. The surface quenching is achieved by
rapid cooling after the temperature of the heated layer exceeds the
critical point temperature of the steel.