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Large 4000 Ton Hydraulic Press , Hydraulic Steel Press For Heat Exchanger Plate

Huzhou Xinke Forging Machine Co., Ltd
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Address: No.299, Shanyou Road, Huzhou City, Zhejiang, China

Contact name:Wang Jie

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Huzhou Xinke Forging Machine Co., Ltd

Large 4000 Ton Hydraulic Press , Hydraulic Steel Press For Heat Exchanger Plate

Country/Region china
City & Province huzhou zhejiang
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Product Details

4000T Hydraulic Drawing Press For Heat Exchanger Plate

 

  1. Technical Data

 

Nominal force of main cylinderkN40,000
   
Open daylight (distance between slider and bolster)mm550
   
Slider strokemm350
   

Bolster size, L.R.

F.B.

mm

mm

1700

800

   

Slider speed, approach

working

return

mm/s

mm/s

mm/s

100

2-8, variable

100

   

Working medium, type

pressure

 

MPa

#46 hydraulic oil

25

   
Working pressure of main cylinder, max.MPa70
   
Diameter of main cylindermm850
   
Power of main motorkW75
   
Press height above the floormm≤4500
   
Bolster height above the floormm800
   
Total press weightton50

 

Remark: The above data are recommended, and can be discussed with end user

 

 

  1. Operational Mode

 

Manual (inching)

Pushing each button is for each related action

The mode is mainly for press adjustment and mounting toolings

  
AutomaticEach pushing is for a working circle

 

Two modes are shifted through switch, and press is controlled by both buttons and touch-screen.

 

 

  1. Press Description

 

Mechanical system

Steel wire winding type frame is finite element analyzed by computer for sufficient rigidity and stiffness.

 

Four guide rails are for the guiding of slider, strong resistance to unbalance loading

 

The lower surface of slider is with T-slots

 

Single oil cylinder is working cylinder. The cylinder is made from alloy steel

  
Hydraulic system

Drive: Motors, pumps

Control: Control valves, pressure valves, directional valves. filling device,

Auxiliary: Oil tank, cooling device, lubrication device, pipeline

Accessories: Flanges, connectors, gauges, filters

 

  • Oil tank is on the right side of the press
  • Cartridge valve is for main control of the hydraulic system
  • Over-loading protection and hydraulic loop is for the working safety

 

Constant power high pressure plunger pump is equipped

 

  • Slider stroke and hydraulic cushion stroke is accurately controlled
  • Pressure is measured by sensor
  • Pressure is adjusted by overflow valve
  • Pressure is displayed in the touch-screen
  • Pressure accuracy ±0.1MPa
  • Time for maintaining pressure is pre-set in the touch screen, range 0 to 99 seconds

 

Oil liquid level, oil temperature is real-time monitored and displayed, alarm is automatically sent in case of any failure.

 

Hydraulic pipes are anti-rust treated, and connected with flanges

 

 

 

 

 

Electrical System

The press is operated through an operational panel and a suspend operational table, they are inter-locked.

PLC + touch-screen display

Slider stroke, ejector stroke, working force can be set and displayed through touch-screen

 

General power switch and motor switches, protective switch is for the safety of system

 

Electrical cabinets are equipped with ventilation device and lighting device

 

The four angles of the press frame are installed with emergency stop buttons

 

Slider displacement is measured by displacement transducer, and measuring accuracy is ± 0.05mm

 

Travel switches for both upper limit position and lower limit position ensure safety in case of incorrect operation

  
Cooling System

Automatic cooling system

When oil temperature is over 45℃, cooling works

When oil temperature is over 60℃, press work stops, only cooling works

Individual plate type heat exchanger

  
Lubrication System

Individual forced circulating lubrication for the slider

It inter-locks with the slider, the press does not work if no startup of lubrication system

Alarm is automatically sent in case of shortage of lube

Lube volume and lubrication period is pre-set

  
Safety & Protection

Slider keep stationary at any stroke position in case of power failure. It is called support system

Over-loading protection for hydraulic system

 

 

 

 

 

 

 

 

  1. Component Origin

 

Oil pumpPARKER
  
Servo motorChina brand
  
Servo controllerChina brand
  
Seals for oil cylinderHALLITE
  
Solenoid valveYUKEN
  
PLCSIEMENS
  
Touch screenChina brand
  
Photoelectric curtainChina brand
  
Pressure gaugeChina brand
  
Plate type heat exchangerChina brand
  
Lower voltage componentSchneider, Siemens, Chint

 

  1. Documents

 

Qualification Certificate1 set
  
Inventory1 set
  
Usage Instruction2 sets

 

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