Intelligent Integrated Grinding Plant product description
Intelligent integrated grinding station
consists of three main parts: integrated grinding system, DCS
master control and monitoring system and micro-mist dust
suppression system. It adopts three-dimensional vertical modular
structure, integrating good intelligence, integration, energy
saving, environmental protection, no screening, high fineness,
large output, no cake, etc. The plant is divided into six floors,
where the DCS master control system, monitoring system and dust
suppression system are placed.
Intelligent integrated crushing and
grinding station is divided into six floors, the fifth floor puts
DCS general control system, monitoring system and micro-mist dust
suppression system, also is the general duty room; the fourth floor
is the material transit module; the third floor is the toothed-roll
(can be optionally configured with hammer crusher, cone crusher)
crushing module; the second floor is the roller crushing module;
the first floor is the three-roller fine crushing module; the
ground floor (the negative one) is the jaw crushing module. The
floors and crushing equipments can be increased or decreased
according to the needs of customers to meet the needs of different
customers.
1,Intelligence: The whole crushing and
grinding station adopts DCS centralized control system, which can
control and observe the starting and stopping of all the crushing
and grinding equipments, operation data and fault alarms, etc. in
the general control room, and observe the use of on-site equipments
at any time through the monitoring system cooperating with the DCS
centralized control system, so that the site can be completely
unattended. And through the big data transmission, it can remotely
transmit all the data and information of the grinding station to
the group company.
2,Integration: The whole crushing and
grinding station integrates all the equipments into a five-layer
crushing and grinding station, and the main and auxiliary
equipments of each layer form a module. It replaces the old
crushing production line and completely solves the shortcomings of
multiple belt conveyors, such as messy layout, roughness, large
floor space, and bad dust suppression (many dust spots), and makes
the whole crushing and grinding station compact, formal, and
beautiful in design.
3,Environmental protection: all the
equipments of the whole crushing and milling station are running at
medium and low speeds, and there is no need to use the screening
link, so there is very little dust in the operation, and it adopts
the fully sealed structure, and all the surrounding and the top are
made sound-proof treatment.
The internal configuration of advanced
micro-mist dust suppression system, each main, auxiliary equipment
inlet and outlet are installed dust suppression port, and in the
top of each module are installed multi-way dust suppression port as
a secondary dust suppression, in order to prevent the first dust
suppression has a leakage part.
4,Energy-saving:Adopting vertical module
structure, the materials from each level of crushing and grinding
equipment can naturally fall into the next crushing and grinding
equipment, and do not need to be transported by multiple belt
conveyors, which reduces a large amount of power consumption.
5, the crushing and grinding station due
to the use of non-screening process design, fundamentally solved a
number of industries, high moisture materials, crushing and
grinding to the size of less than 3 mm, the output to achieve more
than 100 tons per hour, screening is quite difficult to the world's
difficult problems, and does not become a cake, without the need to
break up the equipment.
Intelligent Integrated Grinding Plant working principle
All kinds of materials (silica, pebbles,
petroleum coke, coal, chemical raw materials, etc.) need to be
crushed and ground are crushed by the underground jaw crushing
module, and then sent to the transit bin of the material storage
module through the lifting device; through the automatic feeder
below, they are sent to the toothed-roll crushing module for medium
crushing; then sent to the roll crushing module for fine crushing
through the automatic feeding device; and then sent to the third
floor for the three-roll crushing module for fine grinding through
the automatic feeding device. After being crushed and ground to the
required particle size, it will be sent to the next process by the
airflow (screw) conveyor. Screening equipment can also be
configured according to customer needs.
Intelligent integrated crushing and
grinding station processing capacity and finished product size, can
be designed according to customer technical requirements,
configured with different types of equipment or different models to
meet the needs of different customers, a single station can be
designed for 30-600t/h.
Intelligent Integrated Grinding Plant Technical Parameters
