Skid Mounted Disc Separator For Vaccine Production SIP System Automatic Continuous

Sip System, Skid-Mounted Disc Centrifuge Separator for Vaccine Production:

Our disc separator with SIP&CIP is designed for aseptic processes, which is increasingly important for handling sensitive products in the pharmaceutical, biotech, and food industries. This separator is suitable for the continuous clarification of suspensions, separating bacteria, mammalian cells, cell fragments, and yeast under sterile conditions. Phase separation by means of centrifugal force in a separator is a key aspect of the vaccine production process, which must take place under sterile conditions. The entire separator system is steam-sterilizable, including all plant components such as fermenters and receiving tanks for the separated components, which are connected aseptically to the system.

Huading Separator offers the BTSX-M series in steam-sterilizable design (SIP) specifically for these fields of application, with hourly throughput capacity ranging from 100 to 10,000 liters. The machine is sterilized by rotating using superheated steam at an overpressure of 2.5 bar and a maximum possible temperature of 137 °C. After sterilization, the separator is blanketed with sterile air, which cools down the machine until the next product run. Chemical cleaning in place (CIP) is carried out before the sterilization process (SIP), where cleaning liquid is circulated through the separator and the connected system.

Biocontainment is also a crucial aspect in the recovery of proteins in the separator to prevent product contamination. Huading Separator offers the BTSX-M in steam-sterilizable design as an absolutely enclosed machine and plant concept, preventing toxic bacteria or living cell vaccines from escaping into the atmosphere. Our disc separator with SIP&CIP is applicable for the separation of proteins from fermentation solutions for pharmaceutical products, processing genetically modified micro-organisms or manufacturing starter cultures in the food and pharmaceutical industries, production of vaccines, or the processing of genetically modified organisms.

Our disc separator has a voltage of 220-440V, power ranging from 4-90KW, HMI from SIEMENS, PLC from SIEMENS, and a frequency converter from ABB or CUMARK. The motor is from ABB or WANNAN.