Henan ZOOMLINE Machinery Co., Ltd. |
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Features of 160t/h asphalt mixing plant:
1. 160tph asphalt batching plant is the product combined with various advantages of western models, adopts modular design, compact structure, simple assembly and transport.
2. Components adopt international famous brand, keep pace with the international advanced technology, can guarantee high reliability and security of the equipment in long operating terms.
3. The strict trial assembly, test machine of each equipment before delivery can guarantee stable quality and high standard of the product.
4. Adopts human-computer interface and PLC control system, perfect human-machine exchange function, easy to operate; has manual, semi-auto, automatic control function; have remote fault detect and maintenance function, can solve the problem at the first time.
5. Reasonable and multiple layout mode, can change the layout according to different requirement, to adapt the actual construction requirement better.
6. Excellent expansibility, 160tph asphalt mixing plant can add RAP, wood fiber adding equipment etc, can satisfy more requirements.
7. Big and solid installation foundation make the installation more simple.
8. Low consumption, high efficiency, environment friendly design is the ideal choice of different kinds of road.
Components of ZAP-S160 stationary asphalt batching plant:
Asphalt mixing plant mainly including cold feed systems, drying system, burning system, hot material enhance, vibrating screen, hot material storage bins, weighing mixing system, bitumen supply system, powder supply system, dust removal system, finished product storage bin, control system and other parts.
Cold Aggregate Feed System
5 cold feed bins,the feeding belt conveyor adopts frequency
control; each cold is equipped with sound-light alarm device for
material shortage and the cold feed bins are also equipped with
mesh to keep off the oversized aggregate.
Drying System
The dryer adopts frication drive which runs smoothly; the drying
drum is covered by rock wool isolation work with stainless steel.
And the main body of dryer adopts heat resistant steel plates which
ensure the long working life.
Burner
According to the customer's requirements, we can supply different
type burners to match with asphalt mixing plant, such as coal
burner, oil burner, gas burner and so on. All the burners are
specially designed and supporting the asphalt mixing plant which is
more suitable for the production process of asphalt mixing plant.
Dust Collection System
The dust system is combined primary cyclone dust removal and
secondary bag house system. The bag house is equipped with dust
humidification mixer which further reduces the pollution. The
emission concentration is less than 20mg/Nm³.
Mixing Tower
Twin shaft forced mixing mixer, the capacity is 2000kg/batch and
rated mixing cycle 45 seconds which has high mixing efficiency and
stable quality of finished product. All the bearings are equipped
with automatic lubrication system which greatly reduced the
equipment failure rate.
The weighing system adopts 3 point pull type weighing sensor to
ensure accurate weighing and stability.
The vibrating screen adopts 4 deck and 7 segment structure and the
meshes are made from high wearability steel. And the bearing of
vibrating screen is equipped with automatic lubrication system
which greatly improve the life of bearing.
The equipment adopts standardization and modular design. The
assemble and disassembly are very simple and easy to transportation
which shorten the installation time.
Control System
All the electrical components adopts SIEMENS brand that has
low-voltage protection and overload protection function.
The operation mode has manual operation and automatic operation
mode which can be switched with each other.
The control room adopts the big space design and solid wood
flooring. And the wall is made from sound insulation and heat
insulation material and is very strong.
The operation language can be custom made by customer's request.
ZAP-S160 160t/h asphalt hot batch plant parameters | ||
Rated capacity | 160T/H | Standard condition |
Total power | 500kw | Standard configuration |
Cold aggregate kinds | 5 | |
Rated drying capacity | 160T/H | 5% moisture |
Mixing cycle | 45S | |
Mixer volume | 2000kg | |
Vibration screen | Vibration motor type | 4/5 layer |
Fuel consumption | ≤6.5kg/t finished product | |
Fuel type | Heavy/ Light oil/Gas | Coal burner is optional |
Control mode | Manual/ Automatic | |
Finished product temperature | 140-180°C | |
Aggregate weighting precision | ±0.5% | Dynamic |
Mineral weighting precision | ±0.5% | Dynamic |
Bitumen weighting precision | ±0.3% | Dynamic |
Dust control way | Bag house dust collector | |
Exhaust emission concentration | ≤20mg/Nm3 | |
Finished product bin | Bottom placed/side placed | Optional |