Jiangsu Hopda Machinery Co., Ltd. |
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90kg/H PVC Extruder Machine Cable Manufacturing Machine Production Line
35-40 specialized LSZH Cable extrusion line
Specification:
Model | 45-50 | |
Screw Dia. (mm) | 45-50 | |
Screw L/D | 25:1 | |
Extrusion capacity (kg/h) | PVC | 70 |
LSZH | 150 | |
Product Diameter (mm) | 0.8-5 | |
Pay-off bobbin diameter (mm) | 400/630 | |
Tractor type | 双轮式Capstan type | |
Accumulate length (m) | 200 | |
Take-up bobbin diameter (mm) | 400/630 | |
Line speed (m/min) | 350 | |
Extrusion Power (KW) | 18.5 |
Description1:
This machine is used for insulating or sheathing LSZH cables. It features a specialized screw for LSZH material, and the compression ratio is strictly controlled to ensure a smooth extrusion process. It also has a heating and cooling system tailored to the needs of the machine to ensure the optimal operating temperature. Additionally, there is a user-friendly PLC control panel for quick adjustments to production configuration and settings.
Feature:
Using a specialized screw for LSZH material and strictly controlling the compression ratio based on the material's unique characteristics.
Ensuring the tensile strength, elongation, and surface finish of LSZH material by choosing a squeezing mold for insulation and a semi-squeezing mold for sheathing.
The entire line is controlled by PLC with a human-machine interaction interface, using digital control technology and PLC programs for a reliable and flexible control system.
The cooling system of the entire line is crucial for extruding LSZH material, therefore, a special heating and cooling temperature control system is adopted.
Description2:
A typical PVC extruder machine used in cable manufacturing consists of several components:
Extrusion Unit: This is the main part of the machine that performs the extrusion process. It consists of a barrel, screw, and heating elements. The PVC material is fed into the barrel, where it is melted and forced through a die to produce the desired shape and size of the cable.
Cooling System: Once the PVC material is extruded, it needs to be cooled down quickly to maintain its shape. Cooling systems, such as water tanks or air cooling units, are used for this purpose.
Haul-off Unit: The haul-off unit is responsible for pulling the extruded cable at a controlled speed. It ensures uniformity and consistency in the cable dimensions.
Cutting and Stacking Unit: After the cable is extruded and cooled, it needs to be cut into desired lengths. A cutting unit is used to achieve precise cutting, and a stacking unit is used to stack the cut cables in an organized manner.
Control System: The extruder machine is typically equipped with a control system to monitor and control various parameters such as temperature, speed, and pressure. This ensures the production process is stable and efficient.
As for the production line, it generally consists of multiple interconnected machines and equipment that work together to produce PVC cables. The specific configuration and layout of the production line depend on factors such as the desired cable specifications, production capacity, and automation level.
The production capacity of a PVC extruder machine can vary depending on factors such as the size and complexity of the cable being produced, the speed of the extrusion process, and the efficiency of the machine. Without more specific details, it's difficult to provide an exact production capacity. However, typical extruder machines used in cable manufacturing can have production capacities ranging from a few hundred kilograms per hour to several thousand kilograms per hour.
It's important to note that the information provided here is a general overview, and the actual design and specifications of a PVC extruder machine and production line may vary depending on the manufacturer and specific requirements of the cable manufacturing process.
About us
Jiangsu hopda Machinery Co., Ltd. was founded in 1989 and is located in Guanlin Industrial Zone, Yixing City, Jiangsu Province. It covers an area of 45,000 square meters, with a production workshop of 40,000 square meters. There are 260 employees, including more than 60 engineers and technicians. Jiangsu hopda Machinery Co., Ltd. is a technology-based enterprise integrating intelligent cable R&D, design, manufacturing and service. The company has more than 50 sets of large-scale production equipment and accumulated assets of nearly 100 million yuan. At present, the main products are: a full set of production equipment for intelligent wires, including: extruder, frame stranding machine, cable forming machine, high-speed stranding machine, active untwisting twisting machine, ring packaging machine, 1860 crank cable tie wrapping machine, high-speed horizontal multi-layer taping machine, bunching machine, armoring machine, copper screen machine, active take-up and pay-off, gantry take-up and pay-off, crawler traction machine, intelligent rocking packaging and palletizing integration, etc. Through the integration of Internet technology and assembly industry, combined with cloud solutions, customers can visualize the order production situation anytime and anywhere, and realize 24-hour remote collaborative after-sales service, which has won a good reputation and wide praise in the market.
Behind the scale, product quality is the core of enterprise competition, is the magic weapon to win customers, enterprise standards continue to improve, corporate governance continues to improve. The combination of R&D and intelligent manufacturing currently covers many cable manufacturing enterprises at home and abroad, and the products are exported to the Middle East, Europe, North and South America and other regions in order to serve the export business.
With the revitalization of national industry as our own responsibility, under the development opportunity of the new era, we will still take the production mode of "high efficiency, high quality and low energy consumption" as the core of intelligent manufacturing. Firm self-confidence, develop side by side, and give back to the society with industry.