Cat5 / Cat6 Internet Cable Extrusion Line 7.5kw Wire Production Line For Cable 0.5 0.75

Cat5 / Cat6 Internet Cable Extrusion Line 7.5kw Wire Production Line For Cable 0.5 0.75

 
Specification:

 
 
 
Description1:
 
This machine is used for insulating or sheathing LSZH cables. It features a specialized screw for LSZH material, and the compression ratio is strictly controlled to ensure a smooth extrusion process. It also has a heating and cooling system tailored to the needs of the machine to ensure the optimal operating temperature. Additionally, there is a user-friendly PLC control panel for quick adjustments to production configuration and settings.
 
 
Feature:
 
Using a specialized screw for LSZH material and strictly controlling the compression ratio based on the material's unique characteristics.
Ensuring the tensile strength, elongation, and surface finish of LSZH material by choosing a squeezing mold for insulation and a semi-squeezing mold for sheathing.
 
The entire line is controlled by PLC with a human-machine interaction interface, using digital control technology and PLC programs for a reliable and flexible control system.
 
The cooling system of the entire line is crucial for extruding LSZH material, therefore, a special heating and cooling temperature control system is adopted.
 
 
Description2:
 
Here's a description of a Cat5/Cat6 internet cable extrusion line, specifically a 7.5kW wire production line for cable sizes 0.5mm and 0.75mm:

1. Extruder:

   • The extrusion line is equipped with an extruder that has a power rating of 7.5kW. The extruder is responsible for melting and processing the raw materials used for the cable insulation and conductor.
   • The extruder features a heated barrel with a single rotating screw that conveys and melts the material. The screw design and configuration are optimized for processing the specific materials used in Cat5/Cat6 internet cables.
   • Temperature control zones along the barrel ensure precise temperature profiles for melting and extrusion of the cable materials.
   • The extruder may include a control system for temperature, screw speed, and pressure, allowing for accurate control and adjustment of the extrusion process parameters.

2. Die Design:

   • The extrusion line incorporates a die specifically designed for producing Cat5/Cat6 internet cables. The die shapes and sizes the extruded wire to the desired dimensions.
   • The die design ensures uniformity and accuracy in the wire's cross-sectional shape, dimensions, and insulation thickness, meeting the required specifications for Cat5/Cat6 cables.

3. Cooling and Sizing:

   • After extrusion, the cable passes through a cooling and sizing process. This ensures the cable retains its shape and properties.
   • Cooling may be achieved using water baths or air cooling units, while sizing tools control the cable's diameter and shape, ensuring compliance with the desired specifications.

4. Twisting and Pairing (for Cat6):

   • In the case of Cat6 cables, the extrusion line may include a twisting and pairing unit. This unit twists together the insulated conductors in pairs, known as "twisted pairs," which is a characteristic feature of Cat6 cables.

5. Insulation and Jacketing:

   • The extrusion line applies insulation and jacketing materials to the cable. The insulation provides electrical insulation between the conductors, while the jacketing material offers protection and durability to the overall cable.
   • The materials used for insulation and jacketing may vary depending on the specific requirements and standards for Cat5/Cat6 cables.

6. Haul-off Unit and Cutting System:

   • The extrusion line includes a haul-off unit that pulls the extruded cable at a controlled speed. This maintains consistent dimensions and tension during the production process.
   • A cutting system accurately cuts the cable into desired lengths, typically measured in meters or feet, to meet customer requirements.

7. Control System and Automation:

   • The extrusion line is equipped with a control system that integrates and monitors various components and processes. It allows for precise control of parameters such as temperature, speed, and pressure.
   • Automation features, such as touchscreen interfaces and PLC technology, enhance productivity and quality control by automating certain tasks and providing real-time monitoring and data logging capabilities.

8. Safety Features:

   • Safety features, including emergency stop buttons, safety interlocks, and guarding, are implemented throughout the extrusion line to ensure a safe working environment.

9. Maintenance and Serviceability:

   • The extrusion line is designed for ease of maintenance and serviceability. It may include features such as quick-change components, easy access for cleaning and maintenance tasks, and diagnostic systems to identify and troubleshoot issues.

It's important to note that the specific features and configurations of a Cat5/Cat6 internet cable extrusion line can vary depending on the manufacturer and specific requirements of the cable production process. It's recommended to consult with the manufacturer or supplier to confirm the available features and specifications that meet your specific needs for producing Cat5/Cat6 cables with 0.5mm and 0.75mm sizes.