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55KW Intermediate Copper Wire Making Machine High Speed Low Power Consumption

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Suzhou Hengxie Machinery Co., Ltd

55KW Intermediate Copper Wire Making Machine High Speed Low Power Consumption

Country/Region china
City & Province suzhou jiangsu
Categories Cable Manufacturing Equipment
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Product Details

HXE-17DST Medium copper wire drawing machine with annealer

    

I. Quick details

 

      HXE-17DST Medium copper wire drawing machine with annealer is used to draw and anneal single bare copper wire from 2.6mm-3.5mm to 0.4mm-1.6mm.

 

II. Compositions of equipments

 

NameQuantity
1. Pay-off(Wire Tangle Auto Stop)1 set
2. HXE-17DS Drawing machine1 set
3. HXE-TH250 Annealing machine1 set
4. HXE-180 Tension controller1 set
5. HXE-SX500 Single or Double spoolers1 set
6. Electric cabinet2 set
7. Operation panel1 set
8. Steam generator1 set
9. Gear Oil Lubrication System1 set
10. Spare parts1 set

 

III.Main technical parameters

 

Machine typeHXE-17DTHXE-17DSTHXE-17HST
Control systemTraditional analog type/digital control with production record
Outlet diameter0.4-1.2mm0.4-1.6mm0.4-1.8mm
Inlet diameter2.6-3.0mm2.6-3.5mm2.6-3.5mm
Max line speed120020001800
Dies No171717
Slip ratio18%+12.5%20%+15%19.5%+10%
FrameIron castWelded by steel plate
CapstanTungsten
Max capstan diameter260mm250mm280mm
Fix speed capstan diameter260mm250mm280mm
Spooler bobbin size400-630mm
Bobbin loading&unloading typeDouble end thimble
Max.loading capacity500KG/MAX
Transmission typeBy chainBy precision helical gears
Traversing unit90W belt type redule motor
BrakeMagnetic brake/Disc brake
Revise systemPID Synchronous control spooler
Detecting deviceWeight balance by swing arm
Tension controlBy air pressure adjust
Main motor37kw55kw45kw
Spooler motor11kw11kw11kw
Annealing methodDC.Three-section annealing
Max annealing currentDC1200ADC2000ADC2000A
Max annealing voltageDC50VDC50VDC50V
Annealing power60KVA100KVA100KVA
Steam quantity12kg/h12kg/h18kg/h
Cooling water capacity300L/min400L/min500L/min
Capacity of compressed air0.4~0.6Mpa,30L/min0.4~0.6Mpa,50L/min0.4~0.6Mpa,50L/min
Power source380V50/60HZ
Machine dimension13300*3500*3400(mm)
Machine weight6500KG7500KG6500KG

 

IV. Operation & Maintenance

 

4-1. Preparation before running

Check all the lubrication parts of the transmission parts.

Check Wire-break Auto stop device, Safety doors.

Check coolant water, Lubrication oil, Steam, Compressed air.

After checking, jogging machine as lower than 5m/s, check all parts again.

4-2. Operation

Connect power.

Prepare the drawing dies.

Prepare the wire pointing and threading.

According to the die list, place the wires on the capstan, wire goes through each layer 2-3 times.

Put wire through the fix speed capstan then through the annealer machine

Annealer machine wire path, please check the Wire path drawing on the machine.

Then put wire through the Wire passing wheels, Tension device, Spooler machine.

After the wire path, close Safety door, adjust Drawing lubrication oil, Coolant water, Steam, Compressed air.

4-3. Diameter, Voltage, Current, Speed linkage

Our machine is made according to use`s elongation requirement, nothing to do with copper wire.

Annealing voltage & Speed

4-4. Maintenance

Lubricate all the parts, make sure all the wheels and capstans run flexible.

After working 1000hours, clean all the bearing and change new lubrication oil.

Annealing contact rings are consuming parts, after using for certain time, when annealing, will have sparks, which means you need change new rings.

There are carbon brushes on the back side of the annealer machine, need change accordingly.

 

 

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