Active Member
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[China]
Address: Room 203, No. 2 Zhenxing South Road,Gaobu Town, Dongguan City, Guangdong Province
Contact name:Roger Luo
DONGGUAN YIHUI HARDWARES MACHINE ACCESSARIES CO., LTD. |
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Insert Nut Metal Parts Plastic Injection Molding Process
Mould Information:
| Mold information | content |
| Product Material | ABS,PP,PC,PA,PMMA,PS,POM and etc. |
| Moldbase | FUTABA,LKM,HASCO,DME you can choose |
| Cavity material | 45#,50#,P20,H13, 718 2738, NAK80, S136, SKD61 etc |
| Runner | Cold/Hot runner |
| Cavity | Multi or single cavity |
| Standart parts | Hasco |
| Gate type | Side gate,Sub gate,Pin point gate,Edge gate etc |
| Treatment | Heat treatment and Nitriding,polish ect. |
| HRC | H45~52 |
| Product weight | 50~5000 K |
| Machine type | 250Ton |
| The standard of appearance of the products for stripe | MT(Mold Tech),YS,HN series |
| The way of Color contrast | RAL K7,PANTONE |
| Plastic Mold (Moulds) production process | Description |
| 1. 3d Design/Samples for quotation | According to 3D drawing or samples for quotation. |
| 2 .Negotiations | Including the price of moulds, moulds sizes, material for cores & cavities, weight of product, part cost, payment, moulds lifetime, delivery, etc. |
| 3. Purchasing Order | After the customer confirming the mould design and quotation. |
| 4. Making mold(moulds) | Confirm drawing, start to do DFM,mold flows and mold detail agreed with the customer, start production. |
| 5. Production schedule | Every week we will feedback to the customer a mold progress(picture). |
| 6. sample shoot | We provide the moulds test samples for confirmation(about 10-15 piece), then, get your signature sample ,mass production. |
| 7. Package | Wooden case for moulds, cartons for parts ,or as your requiretment. |
| 8. Delivery | deliver goods by air or by sea. |
| Technical Specification for Plastic fan blade mould of Suzhou Newway Plastic Industry Co.,Ltd | |
| Processing capacity: | Mold design, mold making and plastic injection molding |
| Material of Mould | 45#, P20, 718, 718H, 2738, 2316, S136 and more kinds of material you can choose, |
| Mould frame: | 45Pre-hardened>30 HRC |
| Cooling System: | Recirculating |
| Medium-term treatment: | Tone quality, improve the hardness |
| Post-processing: | itride(Nitriding temperature is low, deformation is small, it is no longer the need for quenching high surface hardness(over HV850) and wear |
| Die life: | P20 Normal use no less than 30 million times |
| Molding process technology | Review plan--- Stock preparation--- Processing-- Rough mold base --- Punch machining--- EDM die sinking--- Die Machining---Inspection--- Assembly--- Flight mode--- Tryout--- Customer confirm the sample--- producer of delivery to the customer |
| Transportation: | In the mold must be installed before shipment clamping piece, packing strong, rust-proof, logistics and transpor |
| After-sales service: | Die 1 year repair, Free maintenance during warranty |
| Note | Mold in the production process, we have to offer die each week of progress and take pictures |
| Runner system | 1 point gate hot runner |
| Ejection system | Inclined ejecting block |
| Moulds running | Full automaticity |
| Moulds features | Complex mould structure. ect |
| Injection cycle time: | 12s, 15s, 18s, 20s, 22s, 25s(high speed injection machine) |
| Cavity | Single/multifunctiona |
| Runner | Hot/Cold |
| Design software | UG,PROE,CAD,CAXA,ETC |
| Mould life | 30000-500000 Shots |
| Delivery time | 15-60days |
■ In addition, we also provide Total Solutions for your projects
2. Chassis, Case:Die casting Aluminum alloy, Die casting Zinc
alloy, Die casting Tin alloy ....etc.
3. Keypad:Silicone, Rubber
4. Stamping parts:Stainless steel, Cold-rolled Beryllium, Steel, Spring steel, Brass ....etc.
5. LCD Modules and protection tempered glass (ex, Gorilla) + ITO/AR/AG/AF/AS coating
6. PCB:FR4 Hi-Tg laminate, FR4+Rogers, FR4+Polymer, FR4+Isola ....etc.
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