100KW Medium Frequency Electromagnetic Induction Heater IGBT Control System

         100KW Medium Frequency Electromagnetic Induction Heating Machine

Induction Heating:

Electromagnetic induction heating, or called induction heating, is a method of heating conductive materials such as metals. It is mainly used for metal hot induction forging, induction heat treatment, induction welding, and induction melting. As the name implies, induction heating is using the electromagnetic induction method to heat the material to generate electricity inside, relying on the energy of these eddy currents to achieve the induction heating purpose. The basic composition of an induction heating system includes an induction coil, AC induction heating power supply, and workpiece. The coils can be made into different shapes depending on what is being heated. The coil is connected to an induction heating power supply, which provides alternating current to the coil. The alternating current flowing through the coil creates an alternating magnetic field through the workpiece, which generates eddy currents to heat the workpiece.

Power Requirements:

The power required to heat your workpiece depends on:

• The mass of your workpiece
• The material properties of your workpiece
• The temperature increase you require
• The heating time required to meet your process needs
• The effectiveness of the field owing to the coil design
• Any heat losses during the heating process

After we determine the power needed to heat your workpiece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.

The parameters of the DSP Touch Screen 100kw Induction Heating Machine 380V 3Phase For Gear Hardening

The advantages of the DSP induction heating machine:

Low energy consumption. The actual billet heating thermal efficiency of induction melting furnaces and induction diathermy furnaces can reach 65% to 75%, while flame furnaces and various chamber furnaces are only about 30%.

This type of induction heating furnace does not need the necessary preheating process of coal furnaces, gas furnaces, and resistance furnaces, etc. It is easy to use and easy to operate. It can work continuously for a long time and can be started or stopped at any time according to needs. It can be fully manual or fully automatic. Or semi-automatic work, you can have an absolute advantage in production scheduling.

There is no need to heat the workpiece as a whole. Local heating can be selected, so the power consumption is small, the deformation of the workpiece is small and the heating speed is fast, which can make the workpiece reach the required temperature in a very short time so that the surface of the workpiece can be oxidized and decarburized It can be used for heating or heat treatment of steel, tungsten, molybdenum and other steel materials such as aluminum, titanium, zirconium, and niobium with strong chemical activity.

Induction heating equipment on the production line, which is easy to realize the automation and mechanization of the production line, easy to manage, can effectively reduce transportation, save manpower, and improve production efficiency.

Induction heating also has the advantages of a high utilization rate of electric energy, environmental protection and energy saving, safety and reliability, and a good working environment.

Safety, “Green Operation” and Ease of Operation
Three words: Eliminate Open Flame. That’s enough reason alone for many companies to make the switch to induction. Combine that with eliminating smoke, waste heat, and noxious emissions, and you have a solution to improve your workplace conditions.

Many companies also have objectives for “Green Operation”. Induction heating does not burn traditional fossil fuels and does not pollute the environment. Induction heating is incredibly simple to operate. Your operator’s skill is no longer going to be the critical factor for the quality of your parts! Whether you use pre-set programs, closed-loop temperature control, or a PLC, an induction system can produce quality, consistent parts, with no dependency on your operator’s skill.

About GY

GY had developed 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency, ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs.The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.

From 1996, devoted
For more than 20 years, GY has always been adhering to the company philosophy of innovation, adherence to quality and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power, government science reform, university scientific research, and special military industry. In view of the different voltage levels in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use i n the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with an input voltage of three-phase 415V and three-phase 440V are suitable for use in Southeast Asian countries such as Malaysia, Australia and Thailand Inheritance build trust.

Inherit and build trust
Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration, common development and progress.