DSP 40KW Induction Heat Treatment Furnace For Brazing Copper Brass

  DSP 40KW 100KHZ-200KHZ Induction Brazing Equipment For Brazing Copper Brass Aluminum

INUDCTION HEATING FOR SHRINK FITTING:

Induction heating equipment for Shrink fitting using induction heat simplifies assembling and disassembling metal parts. The process is quick, and the joints are neat and precise. Gentle, non-contact heat expands the outer mating part evenly without negatively affecting the microstructure, while the inner part is inserted at ambient temperature. As the outer component cools it creates a firm bond. A thermoelectric device on the generator measures the temperature and creates a setpoint level of heat that cannot be exceeded, which protects the parts from overheating in some areas and not heating enough in other spots. A similar process can be used to remove a mated component for repair or replacement.

At GY our technicians will review your parts, select an appropriate induction power supply and design custom inductors specifically for your components, ensuring top rate efficiency and quality joints. They can also help setup the perfect recipe of generator settings – setpoint temperature, length of time, energy level and magnetic frequency – to fit your production situation.

COMMON APPLICATIONS FOR INDUCTION SHRINK FITTING:

Induction heating equipment can uniformly and gently heat the outer portion of a motor housing or the ID of a bore without overheating or damaging any one area, making shrink-fit connections fast and simple to assemble and disassemble. This non-contact process is precisely controlled and traceable, and can be adapted for:

• Joining electric motor housings
• Joining motor shafts and rotors
• Replacing or aiding in press fit processes
• Gear insertion
• Helping to maintain concentricity of components being assembled
• Other interference fit assembly applications

POWER REQUIRMENT :

The power required to heat your work piece depends on:

• The mass of your work piece
• The material properties of your work piece
• The temperature increase you require
• The heating time required to meet your process needs
• The effectiveness of the field owing to the coil design
• Any heat losses during the heating process

After we determine the power needed to heat your work piece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.

The parameters of the DSP 40KW 100KHZ-200KHZ Induction Brazing Equipment For Brazing Copper Brass Aluminum:

INDUCTION HEATING BENEFITS:

Precise and speedy connections are the main advantages of using induction for shrink fitting component parts; however, the following list provides an idea of additional benefits:

• Energy efficiency – place heat where you need it and avoid heating unnecessary areas
• Consistent and uniform heat – no heat spikes or cold spots
• Operator safety – no flame means operation in tight spaces or volatile environments are less risky
• Heat on demand – rapid availability of heat means less time to reach the desired temperature as well as shorter cool down times

THE ADVANTAGES OF THE DSP INDUCTION HEATING MACHINE:

1. Small size, light weight, no high pressure equipment, small footprint and movable operation;

2. Less power consumption and saving cooling water;

3. Fast heating and less oxide layer;

4. According to the size of the power, the frequency band is divided into a variety of models, customers can be selected according to the process requirements, in order to obtain a satisfactory performance price ratio;

5. The installation is simple, easy to operate, the user only needs to take 10 minutes to learn the entire operation process;

6. Fault detection and protection features complete:  

    The perfect fault detection and protection circuit monitors the faults of water shortage, overheating, overvoltage, overcurrent and lack of faults in real time, and responds quickly. The cause of the fault is displayed on the display screen at the right time, and the indicator light is synchronized; in addition, it can also be output by the output port. Relay signal for external system coordination work.

7. Resonant frequency automatic tracking system:

    It completely solves the shortcomings of analog system frequency tracking and ensures the stability of IGBT resonant system; it can keep the output current or power unchanged even if the power grid fluctuates, and ensure that IGBT always works at zero current switch (ZCS) under any working condition. In the state, the IGBT is in the best working state, the power consumption is the smallest, and the whole machine is the most efficient;

8. Friendly man-machine interface:

    Human-computer interaction can be selected in a variety of ways, LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose as needed; from the function realization and operation settings, the traditional mechanical button panel is fully covered. Make operation and maintenance easier, more intuitive and more convenient;

9. Hardware isolation interface:

    It is compatible with existing PLC on the market, which is beneficial to customers' functional transformation of existing PLC systems and further expansion of automation systems.

10. Remote communication interface:

     With RS-23Z/RS-485/CAN communication interface, it can realize multi-machine network monitoring and control. The default RS485 adopts the common MODBVS communication protocol; 4-20MA or 0-10V interface can support closed-loop control with external system, such as temperature Closed loop control system.

11. Zero power start: zero voltage output of start and standby, no need for false load support.

12. Working mode: you can choose constant current, or constant power, you can also do constant voltage source output.

13. The device is equipped with a conspicuous red emergency stop button: When an emergency occurs, you can quickly press this button. Stop the equipment work and use it to achieve protection measures.

14. The internal components of the equipment are reasonably laid out, and the main control circuit board is placed on the weak current side to avoid interference of the strong electricity to the control circuit and improve the control precision;

OUR SERVICES:

1).Pre-sale service.
1.Inquiry and consulting service
2.recommend the most suitable for our customers according to their requirements
3.Sample testing support
4.working videos available
5.View our factory

In-sale service.
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service.
1. Warranty time: 1year Warranty.

2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.