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Best Rogers duroid 5880/5870 substrate PCB material
Specification:
Board size: 26*16 cm
Board thickness: 0.787mm
Copper foil: 35UM
Surface: Immersion gold
Material:rogers 5880 0.787mm
Min line width: 6mil
Min hole: 0.4mm
Withour solder mask and silkscreen
Note:Cause rogers 5880 material is glass microfi ber reinforced PTFE,so it is easy contractively,so the min line and hole can’t be small,3mil line or 0.15mm hole,it’s difficult to attach.
Customer questions:
Ask:
I have designed power divider in Rogers RT 5880 substrate
Now I want to find the substrate for fabrication. Can you help me
to quote for us and prototype?
Dielectric constant =2.2
Substrate Thickness=0.787mm
Conductor thickness =0.018mm
Answer:
Yes,please kindly provide us gerber file and relevant requirements,we will ask our engineer check file carefully and quote you
Ask:
RT5880 material is so expensive, it is exceed our budget, I wish to know whether i can use any other substrate in place of it and obtain similar results?
Answer:
You can try Arlon Diclad880 or Taconic TLY-5 or Nelco NY9220, Check if they are available with the thickness you need.
Price from high to low: rogers5880→taconic TLY-5→nelco NY9220→arlon Diclad880
Choosing high frequency pcb material :
Selecting a circuit material for a high-frequency printed-circuit
board(pcb) is generally a trade-off,often between price and
performance. However, PCB materials are also selected by two key
factors: how well they meet the needs of an end-use application and
what kind of efforts is required to fabricate a desired circuit
with a particular material.
These two factors may not mesh:one material may be well suited for
a particular application but may pose challenges in terms of
circuit fabrication,and vice verse.There is no foolproof,step by
step procedure for selecting a PCB material.But by relying on some
tangible guildelines designed to evaluate a material in terms of
its suitability for circuit fabrication and for meeting the
requirements of an application,the process of selecting a PCB for a
particaular application can be simplied.
Low dielectric high-frequency multilayer rogers pcb ,improve the rogers 5880 pcb 's conductivity and the high quality make the customer save more costs .
High frequency PCBs with aluminum heat sink for telecommunication and aerospace industries using customer specific electrically and thermally conductive bonding films. Microwave PCB’s: Oneseine has enormous experience and technical expertise in the manufacturing of time critical, high technology RF circuits. The company works closely with its worldwide customers to deliver prototype-to-large volume manufacturing of circuits. During this process our engineering staff discusses with the customers’ staff to come up with the optimized designs for high quality, low cost and speedy delivery.
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Rogers PCB applications.
Moreover, since nowadays 5G Technology developments are growing quickly, various devices request high-frequency PCBs and RF PCBs with high performance which need not only low electrical noise but also low signal losses. And Rogers PCB material is a perfect choice to match the technological characteristics, besides it is also cost-effective for this purpose. Some Rogers PCB applications are:
1 .Automotive Radar and Sensors
2. Microwave equipment of all kinds.
3. Cellular Base Station Antennas
4. RF Identification (RFID) Tags
5. 5G Station
6. Microwave point to point (P2P) links
7. LNB’s for Direct Broadcast Satellites
RT/duriod
Rogers RT/duroid® high-frequency circuit materials are filled PTFE (irregular glass or ceramic) composite coversfor use in high reliability, aviation and defense applications. The RT/duroid types have a long industry nearness of providing high-reliability materials with predominant performance. This kind of material has several benefits:
1 Low electrical loss,
2. Low moisture absorption,
3. Stable dielectric constant (Dk) over a wide frequency range, and
4. Low outgassing for space applications.
RO3000
RO3000 laminates are ceramic filled PTFE composites intended for use in the commercial microwave and RF applications. R03000 series laminates are circuit materials with very consistent mechanical properties regardless of the dielectric constant selected. Due to this characteristic, when designing multi-layer boards with varying dielectric constants, there will be very little issues if any at all The dielectric constant VS temperature of RO3000 series materials is very stable. RO3000 laminates also are available in a wide range of dielectric constants (3.0 to 10.2). The most common applications are:
1. Surface mount RF components,
2.GPS antennas, and
3. Power amplifiers.
RO4000
RO4000 laminates and pre-pregs possess favorable properties that are highly useful in microwave circuits and instances where controlled impedance is needed. This series of laminates are very price optimized and are also fabricated using standard FR4 processes which makes it suitable for multi-layer PCBs. Additionally, it can be processed lead-free. The series of RO4000 laminates offer a range of dielectric constants (2.55-6.15) and are available with UL 94 V-0 flame retardant versions. The most popular applications of this are:
1. RFID chips,
2. Power amplifiers,
3. Automotive radars, and
4. Sensors.
TMM®
Rogers TMM® thermoset microwave laminates fuse dielectric constant
uniformity, low thermal coefficient of dielectric constant (Dk),
and a copper matched coefficient of thermal expansion. Because of
their electrical and mechanical stability, TMM high-frequency
laminates are perfect for high-reliability strip-line and
micro-strip applications. This kind of material has several
benefits:
1. Wide range of dielectric constants (Dks),
2.Excellent mechanical properties, cold flow, and resists creep,
3. Exceptionally low thermal coefficient of Dk,
4. Coefficient of thermal expansion fit to copper taking into
account high reliability of plated through-holes,
5. Available copper clad in larger formats, allowing the use of
standard PCB subtractive processes,
6. No wreck to materials during fabrication and assembly processes,
Resistant to process chemicals,
7. Thermoset resin for reliable wire bonding,
8. No specialized production techniques required,
9. TMM 10 and 10i laminates can replace alumina substrates, and
10. RoHS compliant, environmentally friendly.Below is a table that
shows the characteristics of various types of PCB materials.