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12000mm Laminated Glass Production Line

Mechanical Technology Co.,Ltd
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Address: NO. 121 QINGHONG ROAD, EHU TOWN, XISHAN DISTRICT, WUXI CITY, JIANGSU PROVINCE, CHINA.

Contact name:June Zheng

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Mechanical Technology Co.,Ltd

12000mm Laminated Glass Production Line

Country/Region china
City & Province wuxi jiangsu
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Product Details

 

Windscreen PVB Interlayers Assembly Conveyor Of Laminated Glass Production Line

 

 

1. PURPOSE/DESCRIPTION OF PROCESS

 

This Windscreen PVB Interlayers Assembly Conveyor is a part of Laminated Glass Production Line for automotive windshield glass, It is specifically designed for the purpose of PVB film laying up, includes glass inspection, lamination (2 pieces of glass sheets and PVB interlayer), silicon vacuum ring process and other process for the glass after bending process.

 

Glass pairs on metallic racks will be brought to loading position of glass processing line where they will be loaded on conveyors.

Then the glasses will be unpaired on the conveyors and move to the washing machine: sheet by sheet (the Inner first and Outer following). All the glasses are oriented by wings downward (Concave down, face 4 on the belts of conveyors). After the washing machine, dry glasses move upon conveyor to cooling tunnel (where it will be cooled down till temperature needed for assembling with PVB sheets).

 

Inner and outer glasses will be conbinated with the PVB film together by this line, and then placed with silicon ring, finally the windshields are flow into the next vacuum processing. 

 

 

2. APPLICATION


Vehicle laminated windshield production line, Safety glass laminated line,  Automotive glass processing, Vehicle front windscreen processing

 

 

3. PRODUCTION CAPACITY

 

The transfer speed for FZHP-1850: 3-18 m/min (Customized)

 

 

4. DESCRIPTION 

 

4.1 Structure

 

 

This Windscreen PVB Interlayers Assembly Conveyor Of Laminated Glass Production Line is mainly composed of:

  • Four transfer conveyors, includes PVB assembly station, Placing silicon ring, transition conveyors.
  • Two sets of glass lifting mechanism, in PVB assembly station, and station for placing silicon ring, it's much easy for the manual operation.

 

4.2 Technical Parameters

 

Maximum Glass Size 1850*1250 mm
Minimum Glass Size 1200*400 mm
Glass Thickness 1.6mm– 6 mm
Conveyor Height 1100-950mm +/- 30 mm
Cycle Time 25s/pc

Orientation of Glasses

By convex up (“wings” down)

Deepth of BendMax 240mm
Cross-curvatureMax 40mm
Glass Transfer Speed 3 - 18 m/min
Dimension 12000mm (Customized)
Total power 20 KW
 
 
4.3 Utility
Voltage/Frequency 380V/50Hz 3ph (Adjustable according to the customer)
PLC Voltage PLC220V
Control Voltage 24VDC
Voltage Variation +/-10%
Temperature 18℃~35℃
Humidity 50%(Max≤75%)
 
4.4 Case Picture
 This process required a specific temperature and humidity, so all the process is in lamination room.
 
 
 
5. ADVANTAGES
 
  • The transmission action of the entire line is consistent.
  • The entire line is transmitted smoothly, to ensure that the glass is in place and not offset.
  • It adopts anti-rust treatments to avoid contaminating the laminating room.
  • The transmission block in contact with the glass must be smooth and not scratch the glass.
  • In order to facilitate the operation of the PVB lamination and placing silicon ring, the design of lifter mechanism is very convenient for the operation.
  • Increase the induction turning machine to reduce the moving of glass by the staff at the PVB lamination station.
  • Conveyor with frenquency inverter
  • Suitable sensors will be installed to detect glass presence

 

 

6. PACKAGE AND SHIPPMENT

 

7. LAYOUT (REFERENCE)

 

 

 

8. RELATED PROCESSING LINE MACHINES

 

 

This Windshield Processing Machinery includes,

 

  • Automatic Glass Loading Machine
  • Auto Glass Pre-processing line (Cutting & Breaking & Grinding Machine)
  • Flat Glass Washing And Drying Machine
  • Auto Glass Silk Screen Printing and Drying And Cooling System
  • Taclum Powder Spraying Machine
  • Glass Bending Machine
  • Automatic Glass Loading Machine
  • Curved Glass Washing And Drying Machine
  • PVB Assembly Line (PVB Film is sandwiched between 2 sheets of glass)
  • Vacuum Pre-Laminate Machine (De-airing of assembled glass)
  • Autoclave
  • Rear view mirror button bracket
  • Glass Inspection Line

 

 

 

 

 

9. OUR SERVICE

 

9.1 Pre-sale Service

 

FUZUAN's professional technical team will provide you with an all-round and timely service before you make the final decision. It includes,

  • Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
  • Help the customer choose the materials, related in the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection etc.
  • Help the customer arrange all the automotive glass processing machines in the workshop.
  • Arrange visits to other glass processing companies.

 

9.2 After-sale Service

 

FUZUAN will provide you complete and systematic after-sale service,which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:

  • On-site installation and training.
  • English manual and Video for machine using and maintenance.
  • 1 year warranty period (Except wearing parts) , life-long maintenance.
  • Via remote service, faults can be immediately localized and targeted actions can be initiated.
  • 24 hours technical support by email or skype or whatapp.
  • High-quality spare parts increase the lifetime of your machine, secure the efficiency and smooth production. We provide you a reliable spare parts service. A fast and on time delivery is our top priority.

 

10. COMPANY BRIEF INTRODUCTION

 

FUZUAN is located in Rong Yang Industrial Zone, Xishan District, Wuxi, Jiangsu Province China, we mainly provides professional ONE-STOP glass solution for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicle, such as cars, trucks, passenger cars,cart, bus etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales,with our technological expertise and strong focus on successful implementation, we develop solutions that make the difference, for our customers.

 

FUZUAN 's main service customers includes AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS etc, all major professional glass enterprises in China and overseas.

 

 

 

Our main products including:

Many different kinds of Auto glass loading machine, before Bando/Bystronic Line and other process,

Automatic raw glass cutting line N/1 before Bando/Bystronic Line,

Automotive glass pre-processing line,

Glass Cutting, breaking, grinding line, CBGD, full aotomatic type and semi-automatic type,

CNC grinding machine,

Glass drilling machine,

Glass washing and drying machine, both for flat glass and curved glass,

Talcum Powdering machine,

Glass screen printing line, includes the printing machine and the drying machine after printing,

Vacuum pre-laminate machine,

PVB assembly conveyor line,

PVB Stretching and Cutting machine,

Glass bending furnace,

Automatic large/small size glass match machine,

Lamination glass stacking machine,

Automatic conveyor line,

Terminal solding machine, Automatic welding machine

PVC Pre-heat line,

Online resistance and optics detection machine,

Various kinds of glass inspection machine, Tension, resistance, thermal break line detection machine,

Complete set of assembly tooling machine etc.

 

It can be customized according to the special needs of customers', provide and transformation of various standard automotive glass processing equipments and non-standard equipment.

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