Changshu Guosheng Knitting Machinery Factory |
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Full Automatic Disposable FFP2 FFP3 N95 Face Mask Making Machine
Equipment description:
QA-KZJ95 is a fully automatic fold mask production line (typical models such as N95 masks).
The equipment is loaded in a full roll. Multi-layer non-woven fabric rolls are subjected to compound roll welding. The nose line is unwound and cut after welding. After being rolled and cut to length, it is welded, and then the body is folded in half. After ultrasonic welding and fusion, the final mask is rolled and formed.
Equipment installation and configuration requirements
(1) Equipment size: 9500mm (L) x 1500mm (W) x 1900mm (H);
(2) appearance color: international standard warm gray 1C, no
special instructions when in accordance with this standard;
(3) Equipment weight: 6000kg, ground load of 500KG/m2;
(4) operating power supply: equipment 220V, 50HZ, rated power of
about 15KW;
(5) compressed air: 0.5 to 0.7 MPa, using flow of about 300L/min;
(6) Use environment: temperature 10 to 35 degrees C, humidity 5-35%
HR, no flammable, corrosive gas, no dust (cleanness is not less
than 100,000 levels).
The equipment structure
1. Equipment configuration cloth roll Max 6 sets, roll diameter
Max600mm;
2. Cloth roll using the active roll method, according to the
tension roller position automaticroll;
3. Nose strip welding module: including nasal strip roll, nasal
strip flat, fixed long transport, cutting, welding function;
4. Fabric composite welding unit: the use of ultrasonic welding
head and steel mold welding method, welding roller parallelity,
position precision adjustable, welding system has cooling function;
5. Earband welding unit; the equipment earband welding using
earband type (non-head-mounted), the whole roll onthe, after drive
and tension control, fixed long cut, earband length can be
adjusted, using ultrasonic welding, welding solid;
6. The equipment has the printing function, the printing and dyeing
Log position can be adjusted, the content needs to be provided in
advance by Party A;
7. Pull ingest drive unit, using servo motor control main drive
roller, drive cloth, smooth operation, pressure precision
adjustable;
8. Folding molding unit: the use of adjustable triangular plate,
height, angle adjustable, to ensure that the mask is neutral to
fold.
9. Forming welding unit: the use of ultrasonic welding, welding
solid, clear pattern, welding system pressure adjustable, welding
system has cooling device, ultrasonic welding system technical
parameters adjustable;
10. Forming cutting unit: rolling knife wheel: knife pad wheel.
Pressure adjustable, material: high-speed steel.
11. Waste separation unit, automatic scrap frame;
12. Control system: the device contains PLC control system, touch
screen operating system.
Suitable Feeding Raw Materials
NO | Raw materials | OD (mm) | Roller ID (mm) | Width (mm) | Thickness (mm) | Weight (Kg) | Remark |
1 | Non-woven outside | Max600 | Φ76.2 | 230-300±2 | NA | Max20 | 1layer |
2 | Filter cotton | Max600 | Φ76.2 | 230-300±2 | NA | Max20 | 1-4layer |
3 | Non-woven inside | Max600 | Φ76.2 | 230-300±2 | NA | Max20 | 1layer |
4 | Bridge of nose | Max400 | Φ76.2 | 3-5±0.2 | 0.5-1.0±0.1 | 30 | 1roll |
5 | Earband | roll/box | Φ15 | 5-8 | Max1.2 | Max10 | 2roll/box |
Producing Capacity :
Configuration list of main components
No | Item | Brand | Remark |
1 | Cylinder | SMC | |
2 | Solenoid valve | SMC | |
3 | servo motor | Panasonic | |
4 | PLC | Mitsubishi | |
5 | Bearing | NSK | |
6 | Line rail | CPC | |
7 | Optical fiber, amplifier | Panasonic | |
8 | Touch screen | Vlanton / kunluntong | |
9 | Relay | Omron / Hequan | |
10 | Button | Two families |
FAQ
1. Q: Can you provide overseas services?
A: Engineers could serve overseas.
2. Q: How to use the machine?
A: Before sending the packaging machine to you, we will install it and test it, and then pack the whole device in a wooden box, so you do n’t need to install it again,
3. Q: Test packaging Before shipment?
A: we will surely 100% of the experimental test machine will be normal without problems.
4. Q: What is the warranty period?
A: One year warranty for the whole machine.
5. Q: What is the payment term?
A: L / C or TT etc.
6. Q: What is the delivery time?
A: 15-20 days after receiving the deposit. Contact: 7 * 24 hours online service If you need to pack other materials / products or have any questions about the packaging machine, please feel free to email me or call us.