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Digital N95 Face Mask Making Machine Full Automation Nose Strip Welding Module

Changshu Guosheng Knitting Machinery Factory
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Contact name:Summer Xia

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Changshu Guosheng Knitting Machinery Factory

Digital N95 Face Mask Making Machine Full Automation Nose Strip Welding Module

Country/Region china
City & Province dongguan guangdong
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Product Details

 

Full Automatic Disposable FFP2 FFP3 N95 Face Mask Making Machine

 

Equipment description:

QA-KZJ95 is a fully automatic fold mask production line (typical models such as N95 masks).

The equipment is loaded in a full roll. Multi-layer non-woven fabric rolls are subjected to compound roll welding. The nose line is unwound and cut after welding. After being rolled and cut to length, it is welded, and then the body is folded in half. After ultrasonic welding and fusion, the final mask is rolled and formed.

 

Equipment installation and configuration requirements

(1) Equipment size: 9500mm (L) x 1500mm (W) x 1900mm (H);
(2) appearance color: international standard warm gray 1C, no special instructions when in accordance with this standard;
(3) Equipment weight: 6000kg, ground load of 500KG/m2;
(4) operating power supply: equipment 220V, 50HZ, rated power of about 15KW;
(5) compressed air: 0.5 to 0.7 MPa, using flow of about 300L/min;
(6) Use environment: temperature 10 to 35 degrees C, humidity 5-35% HR, no flammable, corrosive gas, no dust (cleanness is not less than 100,000 levels).

 

The equipment structure

1. Equipment configuration cloth roll Max 6 sets, roll diameter Max600mm;
2. Cloth roll using the active roll method, according to the tension roller position automaticroll;
3. Nose strip welding module: including nasal strip roll, nasal strip flat, fixed long transport, cutting, welding function;
4. Fabric composite welding unit: the use of ultrasonic welding head and steel mold welding method, welding roller parallelity, position precision adjustable, welding system has cooling function;
5. Earband welding unit; the equipment earband welding using earband type (non-head-mounted), the whole roll onthe, after drive and tension control, fixed long cut, earband length can be adjusted, using ultrasonic welding, welding solid;
6. The equipment has the printing function, the printing and dyeing Log position can be adjusted, the content needs to be provided in advance by Party A;
7. Pull ingest drive unit, using servo motor control main drive roller, drive cloth, smooth operation, pressure precision adjustable;
8. Folding molding unit: the use of adjustable triangular plate, height, angle adjustable, to ensure that the mask is neutral to fold.
9. Forming welding unit: the use of ultrasonic welding, welding solid, clear pattern, welding system pressure adjustable, welding system has cooling device, ultrasonic welding system technical parameters adjustable;
10. Forming cutting unit: rolling knife wheel: knife pad wheel. Pressure adjustable, material: high-speed steel.
11. Waste separation unit, automatic scrap frame;
12. Control system: the device contains PLC control system, touch screen operating system.

 

Suitable Feeding Raw Materials

 

NORaw materials

OD

(mm)

Roller ID

(mm)

Width

(mm)

Thickness

(mm)

Weight

(Kg)

Remark
1Non-woven outsideMax600Φ76.2230-300±2NAMax201layer
2Filter cottonMax600Φ76.2230-300±2NAMax201-4layer
3Non-woven insideMax600Φ76.2230-300±2NAMax201layer
4Bridge of noseMax400Φ76.23-5±0.20.5-1.0±0.1301roll
5Earbandroll/boxΦ155-8Max1.2Max102roll/box
 

Producing Capacity :

  1. Production Efficiency : 50-70ppm(Related to material tensile properties);
  2. Fold symmetry: +/- 1mm;
  3. Equipment failure rate: 5% (refers to the failure caused by the equipment itself)

Configuration list of main components

NoItemBrandRemark
1CylinderSMC 
2Solenoid valveSMC 
3servo motorPanasonic 
4PLCMitsubishi 
5BearingNSK 
6Line railCPC 
7Optical fiber, amplifierPanasonic 
8Touch screenVlanton / kunluntong 
9RelayOmron / Hequan 
10ButtonTwo families 
 

 

 

FAQ

1. Q: Can you provide overseas services?

A: Engineers could serve overseas.

2. Q: How to use the machine?

A: Before sending the packaging machine to you, we will install it and test it, and then pack the whole device in a wooden box, so you do n’t need to install it again,

3. Q: Test packaging Before shipment?

A: we will surely 100% of the experimental test machine will be normal without problems.

4. Q: What is the warranty period?

A: One year warranty for the whole machine.

5. Q: What is the payment term?

A: L / C or TT etc.

6. Q: What is the delivery time?

A: 15-20 days after receiving the deposit. Contact: 7 * 24 hours online service If you need to pack other materials / products or have any questions about the packaging machine, please feel free to email me or call us.

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