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zirconia oxygen analyzer working principle with a high-temperature resistant structure,Humidity and oxygen output
The working principle of a zirconia oxygen analyzer is based on the oxygen ionic conduction through a zirconia-based solid electrolyte. Here's a step-by-step explanation of the working principle:
1. Dual-chamber structure: A zirconia oxygen analyzer typically
consists of a sensing element with a dual-chamber structure. The
sensing element separates the gas sample into two compartments: a
reference chamber and a measurement chamber. These chambers are
separated by a zirconia electrolyte tube.
2. Zirconia electrolyte: The zirconia electrolyte tube is made of
zirconia (zirconium dioxide, ZrO2), a ceramic material that
exhibits high oxygen ion conductivity at elevated temperatures. The
zirconia electrolyte is a solid-state ionic conductor and acts as
the sensing element of the analyzer.
3. Temperature control: The zirconia oxygen analyzer requires a
high operating temperature to ensure the conductivity of the
zirconia electrolyte. The analyzer includes a built-in heater or an
external temperature control system to maintain the required
temperature, typically in the range of 600 to 900 degrees Celsius
(1112 to 1652 degrees Fahrenheit).
4. Oxygen concentration measurement: When the zirconia oxygen
analyzer is in operation, the reference chamber is exposed to a
reference gas with a known oxygen concentration, while the
measurement chamber is exposed to the gas sample whose oxygen
concentration needs to be measured.
5. Oxygen ionic conduction: When a voltage is applied across the
zirconia electrolyte, oxygen ions from the measurement chamber
migrate through the zirconia electrolyte toward the reference
chamber. This migration of oxygen ions occurs due to the oxygen
concentration gradient between the two chambers.
6. Nernst voltage measurement: As the oxygen ions move through the
zirconia electrolyte, a change in the electrical potential, known
as the Nernst voltage, is generated across the sensing element. The
Nernst voltage is directly proportional to the logarithm of the
oxygen partial pressure difference between the reference and
measurement chambers. This voltage is related to the oxygen
concentration in the gas sample.
7. Electrical output: The zirconia oxygen analyzer measures the
Nernst voltage across the sensing element and converts it into an
electrical output signal, which can be in the form of voltage,
current, or a digital signal. The output signal is proportional to
the oxygen concentration in the gas sample.
8. Calibration: To ensure accurate measurements, zirconia oxygen
analyzers require calibration using known reference gases with
known oxygen concentrations. Calibration establishes a linear
relationship between the measured output signal and the oxygen
concentration, enabling accurate oxygen concentration measurements.
By measuring the Nernst voltage and correlating it to the oxygen
concentration, zirconia oxygen analyzers provide real-time and
accurate measurements of oxygen levels in various industrial
processes, combustion systems, and environmental monitoring
applications.
1. Using self-developedThe third generation of solid electrolyte oxygen measurement technology
2. Longer field service life and stronger corrosion resistance
3. Meet the simultaneous online monitoring requirements of two factors of humidity and oxygen
4. The product adds the air one-key calibration function, which makes the instrument calibration operation simple and efficient
5. Humidity, oxygen volume percentage output, meet environmental protection technical requirements
Measuring Principle | Limiting Current Method |
Detection Range | H2O 0~40 %VOL
O2 0~25 %VOL (optional) |
Measurement Accuracy | H2O ±2% FS
O2 ±1% FS (optional) |
Repeatability | ±1%FS |
Response Time | T90 < 20s |
Sampling Method | plug-in |
Installation Method | Standard DN65 flange, other specifications can be customized |
Rod Length | Standard length 800mm, other specifications can be customized |
Flue Gas Temperature | 0~250℃, 0~500℃ (can be customized) |
Display Method | LCD screen display, inside the instrument case |
Oxygen Calibration | Support oxygen zero point and span calibration (optional) |
Humidity Calibration | Support humidity zero point and span calibration |
Power Supply | 220VAC±10% 50HZ, 24W |
Ambient Temperature | -20℃~50℃ |
Environment Humidity | 5%~100% RH |
Degree Of Protection | IP65 |
Storage Temperature | -40℃~70℃ |
Storage Humidity | 5%~95% RH |
Power Failure Protection | Power-off blowback self-protection (optional) |