Electric Fresh Mango Juice Processing Machine 5T/H Stone Removal

High Quality 5T/H Mango Juice Processing Machinery Turnkey Service

Product description of the mango processing line

The mango processing line can produce everything from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, mango concentrated paste, mango sauce, mango juice, and mango beverage processing line, from fresh mango to drums with sterile bags to the final product.

The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, stone removal system, preheating system, pulp and refining system, filtration system, concentration system, sterilization system, aseptic filling system. You can then put the sterile bag in the drum to get the final product.

In addition, mango paste in sterile drum bags is further manufactured for mango juice beverages, sauces and filled into stand-up bags, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, gable tops and more.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

1. The capacity of fresh fruit can be customized from 60 tonnes / day to 1500 tonnes / day.

2. The final tomato paste brix can be designed according to customer's request.

3. The final mango paste is filled in a sterile bag of drums. With this type of container, the storage period can reach up to 2 years at room temperature. This can significantly reduce shipping and storage costs.

4. All materials are food standards and the main material is SUS304 or SUS316, which fully meets the food safety and hygiene requirements.

5. In addition to filling sterile bags, we also offer metal cans, pouches, vertical bags, glass bottles, PET / PP containers, etc.

6. The main point of the production line is to adopt the first international brand. (Steam valves use Spirax Sarco, Siemens PLC, etc.)

7. The overall design of the production line is compact, scientific, stable operation, high efficiency and energy saving, low steam consumption.

8. The operation is simple and human. All feeding and maintenance areas are designed with a feeding and maintenance platform to ensure operator safety.

9. You can also design customized processing lines for different kinds of fruits and vegetables. We can manufacture products such as clear juice, turbid juice, original pulp, concentrated juice, concentrated pulp, fruit powder, jam, vinegar and wine.

10. Waste from the production line can be converted into fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mango arrives, it's usually a heavy truck, and it's very difficult if the unloading is for labor. So we designed an unloading platform and used a water gun to unload fresh mangoes from the truck. It also uses water to deliver fresh mangoes to the processing line. In addition, the discharge platform has another feature that allows you to pre-clean fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Fresh fruits should be carefully washed before grinding. For cleaning, you can use a bubble washer, a brush and a spray washer together. If the cleaning requirements are high, you can add more cleaning steps. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango pitter operates at a speed of 1470r / min, crushing fresh mango and making sure that the heart and skin of all mangoes are perfectly clean. This can significantly reduce waste and improve pulp yields. The core is shipped from the factory and the pulp is pumped to the next step.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine also operates at a speed of 1470r / min, causing centrifugal force, the product passes through the screen and helps to refine the product. And usually we use two-stage pulpers and refineries. The screen of each stage is different. The first stage has a larger screen and the second stage has a smaller screen. The two-stage pulping machine for the yield rate of tomato pulp can reach 60% -75%. After pulping, the tomato skin and seeds separate from the tomato pulp. The machine operates with high capacity and stable performance. Easy to operate and replace sieve. Suitable for a wide variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

Mango pulp puree is sterilized using a tube-in-tube sterilizer. Sterilization temperature and retention time are adjustable. This machine heats the tomato paste to a very high temperature around 115 ° C, holds it for 30 seconds, and then immediately cools it to room temperature. In this way, you can also test the tomato paste and protect the nutrients as much as possible. The entire system employs programmable controls. The operating system employs a human-machine image interface that is convenient for intuitively grasping the operating state of each component of the device.

10. Aseptic Filling

The aseptic filling machine works with a tube-in-tube type sterilizer. It is a closed cycle. Prior to manufacture, the cycle is completely sterilized to ensure a sterile environment. The filling cavity is also steam protected so that the filling environment is aseptic. Security-Provides a variety of security methods. Mirror welding technology is used to ensure a clean and smooth welding line. Another control panel. CIP and automatic SIP can be used with the sterilizer. Easy to adjust for aseptic bags of different capacities and sizes.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

Our Services for the mango processing line

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design

After-Sales Service

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support

Working video of our mango pulp production line