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[China]
Trade Verify
Address: Room 1309-1313, No. 3, Tongda Square, Anting Town, Jiading District, Shanghai, China
Contact name:Daryl Yu
Shanghai Gofun Machinery Co., Ltd. |
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500T/D Industrial Production High Quality Tomato Processing Line
Product description of tomato processing plant
The tomato processing line can produce different kinds of final products from fresh tomatoes. Popular products such as ketchup, ketchup and ketchup, tomato juice processing lines, from fresh tomato production to final products, use barreled aseptic bags.
The processing line mainly includes: fresh tomato receiving system, washing system, sorting system, crushing system, pulping refining system, filtration system, concentration system, sterilization system, aseptic filling system. Then we can get the ketchup in the aseptic bag in the barrel.
Ketchup in barrels aseptic bags can further produce ketchup, sauces, juices, and can be filled in small bags, stand-up bags, metal cans, PP containers, bottles, gable tops, etc.
Main parameters of tomato production line
| Product name: | One-stop solution for tomato processing line |
| Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
| Raw material: | Fresh tomato, tomato paste |
| End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final product Brix: | 28%~30%, 36%~38% |
| Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz |
| (adjustable to client's country standard) | |
| Advantages: | Energy-saving, high efficiency, water-saving |
Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:
Flowchart of tomato paste/ sauce or ketchup processing
Final products & Package types for tomato project
The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.
For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Key process of the tomato paste processing line
Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.
1. Discharge platform
2. Elevator
3. Washing
Before crushing, need to washing fresh fruit carefully.
4. Sorting
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Crushing for tomato processing
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
This machine is also running with speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for first stage the screen would be bigger, and for second stage the screen would be smaller. The double stage pulping machine for tomato pulp yield rate can reach 90%~95%. After pulping, tomato peel and seeds will be separated from tomato pulp. The machine works with high capacity and stable performance; Easy to be operated and change sieves; Suitable for many different kinds of fruits that are including the passion fruit, tomato, peach, apricot, mango, apple and etc.;
8. Evaporating
Vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator. Because it’s under vacuum and low temperature, so the tastes and nutrients would be protected as much as possible. And right now, we evaporate the water from the tomato pulp, then we will get the tomato paste, normally the Brix is 28-30% and 36-38%.
9. Sterilizing
For tomato paste we use tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately. Like this way also can protect the test and nutrients of tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.
10. Aseptic Filling
The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags
