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SUS304 Industrial Mango Juice Processing Machine 20T/H ISO9001

Shanghai Gofun Machinery Co., Ltd.

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Address: Room 1309-1313, No. 3, Tongda Square, Anting Town, Jiading District, Shanghai, China

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SUS304 Industrial Mango Juice Processing Machine 20T/H ISO9001

Country/Region china
City & Province shanghai shanghai
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Product Details

High Efficiency Industrial Mango Juice Processing Equipment Convenient After Care Service

 

Product description of the mango processing line

 

Mango processing line can produce from fresh mango to different kinds of the final product. The popular products like mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice, mango beverage processing line, which produce from fresh mango to the final product with the aseptic bag in drum.

 

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

  • Technical consultation
  • Customized proposal design
  • Equipment manufacturing
  • Installation commissioning and training at the site
  • 1- year after-sales guarantee
  • Life-long service
  • Package design & Purchasing

 

Main parameters of the mango production line

Product name:One-stop solution for mango processing line
Fresh fruit inlet capacity:500kg per hour ~ 25 tons per hour, customized
Raw material:Fresh mango
End product:Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage
Final product Brix:14%~20%
Final package:Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc
The main material for machines:Food grade SUS304 or SUS316
Warranty:12 months after commissioning
Operator needed:About 10~12 persons
Voltage:380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)
Advantages:Energy-saving, High efficiency, Water-saving, Stable performance
 

 

Flowchart of tomato paste/ sauce or ketchup processing

 

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

 

 

Final products & Package types for the mango project

 

Shanghai Gofun machinery company offers all kinds of mango processing line.

 

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

 

 

 

 

Key process of the mango processing line

 

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

 

1. Discharge platform

When fresh mangoes come, they are usually large trucks. If they are unloaded manually, it is very difficult. Therefore, we designed the unloading platform, using water guns to unload the fresh mangoes from the truck, and water to transport the fresh mangoes to the processing line. And the unloading platform also has a function, it can pre-wash the fresh mango before processing.

 

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

 

3. Washing

Before crushing, need to washing fresh fruit carefully. For washing, we can use the bubble washing machine and brush & spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for a better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango stone remover runs at a speed of 1470 rpm to crush fresh mangoes to ensure that all mango cores and kernels are cleaned, which can greatly reduce waste and increase pulp yield. The core will be sent outside the factory and the pulp will be pumped to the next step.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine is also running with the speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, which helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for the first stage the screen would be bigger, and for the second stage the screen would be smaller. The double stage pulping machine for tomato pulp yield rate can reach 60%~75%. After pulping, tomato peel and seeds will be separated from tomato pulp. The machine works with high capacity and stable performance; Easy to be operated and change sieves; Suitable for many different kinds of fruits that are including the passion fruit, tomato, peach, apricot, mango, apple and etc.;

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

 

9. Sterilizing

For mango pulp puree we use the tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine, we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately. This way also can protect the test and nutrients of tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

 

 

 

Our Services for the mango processing line

 

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design

 

After-Sales Service

 

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support

 

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