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SS306 Complete Tomato Production Line 500kw Paste Concentration

Shanghai Gofun Machinery Co., Ltd.

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SS306 Complete Tomato Production Line 500kw Paste Concentration

Country/Region china
City & Province shanghai shanghai
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Product Details

Complete Project For Tomato Production CE ISO 9001 Certificated

 

 

 

Description of Tomato Paste Production Line

 

The tomato paste production line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 10 years. We keep providing high-quality machines and services to food manufacturers all over the world.

 

Product service typeTurnkey solution
Capacity1~10t Per Hour
Raw materialFresh tomato
End product

Tomato paste concentration in aseptic bag

Tomato paste in can 70g, 210g, 1000g, 2000g, 4500g et

Final product brix28%-30%, 36~38%
Voltage

380V 50Hz/ 110V 60Hz 415V 50Hz

(adjustable to client's country standard)

Power consumption(kW)Energy-saving type, about 100-500kw,
Operator neededAbout 6-20 persons
Main material for machinesSUS304 or SUS316
Cooling water consumptionAbout 80-3200M3
Factory space neededAbout 500-1500M2
Steam consumptionAbout 300-5000T/H
Warranty12 months after commissioning

 

Application of Tomato Paste Production Line

 

Shanghai Gofun machinery company offers all kinds of tomato processing lines. The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, etc. For the final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

 

 

Flowchart of Tomato Production Line

 

 

 

Description of each step

 

1. Discharge platform
When fresh tomatoes come, normally with the big truck, if discharge with human, it would be very difficult. So we design the discharge platform and use the water gun to discharge fresh tomatoes from the truck, also use water to deliver fresh tomato to the processing line. And there is another function of the discharge platform, it can pre-wash fresh tomato before processing.

 

 

2. Elevator
This machine is used to deliver fresh tomato from outside the building to inside.

 

 

 

3. Washing and Sorting
Before crushing, need to washing fresh tomato carefully. For washing, we can use the bubble washing machine and spray washing machine together. If the washing requirement is high, can add more stages of washing. Also for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.
 After washing, the surface of the tomato is clean, we can check the situation of all the tomatoes by eye. And sort out the bad tomatoes by labor.

 

 

4. Crushing

The crusher is running at speed of 1470 r/min to crush fresh tomatoes to make sure all the tomatoes are fully crushed.

 

 

5. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and testing for final tomato paste.

 

 

6. Pulper and refiner

High capacity and stable performance; Easy to be operated; Suitable for many different kinds of fruits that are including the passion fruit, tomato, peach, apricot, mango, apple and etc.

 

 

7. Evaporating

The vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator. Because it’s under vacuum and low temperature, so the test and nutrients would be protected as much as possible. And right now we get the tomato paste, normally the Brix is 28–30 and 36–38.

 

 

9. Sterilizing

For tomato paste, we use the tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine, we will heat the tomato paste to a very high temperature around 115℃ holding it for 30s and then cooling it to ambient temperature immediately. This way also can protect the test and nutrients of tomato paste as much as possible.

 

 

10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure of the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic.


 

11. Storage or go to blend

 

 

Company Display

 

Gofun Company provides the turn-key solution for not only the tomato paste production line but also the processing lines for many kinds of fruits & vegetables, like apples, pears, plums, coconuts, mulberries, etc., and has received widespread praises from customers from both the domestic and overseas. Our machines have already been exported all over the world including Asian countries, African countries, South American countries, and even European countries.

 

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