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[China]
Trade Verify
Address: Room 1309-1313, No. 3, Tongda Square, Anting Town, Jiading District, Shanghai, China
Contact name:Daryl Yu
Shanghai Gofun Machinery Co., Ltd. |
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Verified Suppliers
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Food Grade Stainless Steel Apple Juice Processing Plant 50T/D Turnkey Service
Product description of the apple processing line
Shanghai GoFun Machinery Equipment Co., Ltd. specializes in developing and selling equipment for processing fruits and vegetables, with rich experience in engineering projects, strong technical strength and the ability to develop new products. company. We have integrated and absorbed the advanced concepts of European mechanical design, and have comprehensively improved the processing technology and equipment technology for juice, paste, dried fruit, and beverages.
Our company specializes in designing and marketing a whole line of processing and packaging equipment with a daily throughput of 10-1500 tons. From selecting production technology to developing and configuring cost-effective equipment, we do it for you. The company has been working on the development of equipment for processing fruits and vegetables such as tomatoes, apples, mangoes, peaches and biders in areas such as Xinjiang, Inner Mongolia, Gansu and Guizhou in China, and has received high praise from users. At the same time, the products are not only exported to regions such as Africa, Southeast Asia and South America, but also to well-reputed developed countries such as Europe and America.
Main parameters of the apple production line
| Product name: | One-stop solution for apple processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh apple |
| End product: | apple pulp, apple puree, apple juice, apple jam, dry apple and etc. |
| Final product Brix: | 10%~12% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Key process of the apple processing line
Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.
1. Discharge platform
When fresh apples arrive, it is usually difficult to unload them with heavy trucks. So design the unloading platform and use the water gun to unload the fresh apples from the truck and use the water to send the fresh apples to the production line. The unloading area also has another function of pre-washing fresh apples before processing.
2. Elevator
This machine is used to delivery fresh apple from outside the building to inside.
3. Washing
Before removing the peel and seeds from fresh apples, fresh fruit must be carefully washed. Additional stages of cleaning can be added if cleaning requirements are high. In addition, it is possible to enhance the cleaning effect by adding ultrasonic cleaning and ozone cleaning.
4. Sorting
After washing, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.
5. Crushing
The GFM-FC series crusher has the most advanced working principle, higher production precision and highest crushing capacity. Mainly used to grind different kinds of fruits and vegetables, such as tomatoes, apples, pears, strawberries, celery, etc. The raw material can be pressed into small particles to enhance the working effect of the next processing section. The machine consists of feed hopper, side cover, frame, main shaft, bearing block, motor, motor structure, exit hopper, etc.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Belt type juice extractor
Gofun made a belt press by researching advanced technology from overseas. This is an efficient press and is very important as it allows for increased juice capacity when processing fruit and vegetable juices. Used for squeezing apples, pears and other fruits and vegetables. Over 70% fruit juice. Energy saving and automatic control.
9. Sterilizing
Apple puree and apple paste are produced using a tube-tube sterilizer. Sterilization temperature and sterilization time are adjustable. The device maintains an ultra-high temperature of approximately 115°C for 30 seconds, and then immediately cools down to room temperature. In this way, the taste and nutrients of the apple puree or apple paste concentrate can be preserved to the maximum. The entire system is under programmable control. The operating system uses a man-machine interface image that helps intuitively understand the working status of each component of the equipment.
10. Aseptic Filling
Aseptic filling machines work in conjunction with test sterilizers. This is a closed loop. Prior to production, the cycle is fully sterilized and provided with an aseptic environment. The filling cavity is also protected by steam, ensuring that the filling medium is also sterile. Security - Provides several security methods. Using mirror welding technology to ensure a clean and smooth weld line. Independent control panel. CIP and Auto SIP can be used with the sterilizer. It can be easily adjusted to fit different capacities and sizes of sterilization bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the apple sauce or ketchup.
