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Custom Forged Spherical Dished Head Hemisphere For Tank Head End

Yixing Haiqun Machinery Technology Co., Ltd.

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Address: Dajian Village, Wanshi Town, Yixing City, Jiangsu Province

Contact name:Gao

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Custom Forged Spherical Dished Head Hemisphere For Tank Head End

Country/Region china
City & Province jiangsu
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Product Details

Custom Forged Elliptical Hemisphere Spherical Dished Head For Tank Head end

 
 

PRODUCT DETELS
 

When it comes to custom forged tank head ends, both elliptical hemisphere and spherical dished heads can be manufactured to meet specific requirements. Here's some information about these custom forged tank head options:

  1. Elliptical Hemisphere Heads:

    • Elliptical hemisphere heads are formed by cutting an ellipsoid in half along its major axis.
    • These heads have a shape that closely resembles half of an ellipsoid.
    • The major radius (R) is typically equal to the inside diameter (ID) of the tank, while the minor radius (r) is usually half of the major radius.
    • Elliptical hemisphere heads provide smooth transitions and distribute stress more uniformly, making them suitable for applications where stress concentrations need to be minimized.
  2. Spherical Dished Heads:

    • Spherical dished heads, also known as hemispherical heads, have a shape that closely resembles a segment of a sphere.
    • These heads are formed by forging or pressing a flat plate into a curved shape.
    • The radius of the spherical dished head is typically equal to the tank's inside diameter (ID).
    • Spherical dished heads provide excellent structural strength and are often used in high-pressure applications.

Custom forged tank head ends offer flexibility in terms of size, material, and shape. Here are some considerations for customization:

  • Size Customization: The dimensions of the tank head, such as the radius and thickness, can be customized to meet the specific tank requirements.
  • Material Selection: The choice of material will depend on factors such as the operating conditions, compatibility with the process fluid, and required mechanical properties. Common materials for tank heads include carbon steel, stainless steel, and other alloys suitable for pressure vessel applications.
  • Forging Process: Custom forged tank heads are typically manufactured through forging processes that involve heating the material and shaping it using dies and presses. The forging process allows for precise control and customization of the tank head shape.
  • Quality Control: Quality control measures, including dimensional checks, visual inspections, and non-destructive testing, should be carried out during the manufacturing process to ensure compliance with the required specifications and standards.

It is important to work with experienced manufacturers or suppliers who specialize in custom forging of tank head ends. They should have expertise in materials, forging processes, and quality control to ensure the production of high-quality, custom tank heads that meet your specific requirements.

 

SPECIFICATIONS
 

Brand Name:HaiQun
Diameter:89mm--10000mm
Thickness:2mm--300mm
Reduction Ratio:about 10%
Material:Carbon Steel, Stainless Steel, Duplex, Super Duplex, Aluminum, Nickel and Nickel Alloys, Copper and Copper Alloys, Titanium and Its Alloys, Zirconium and all cladded material combinations.
Forming method:Hot forming,cold forming
Surface Treatment:Sand Blasting,Pickling,oil,discaling
Inspection:UT,RT,MT,PT,TOFD.
Applicable Standard:ASME ,PED and GB
Certificate:ISO9001,ISO45001,OHSAS18001
Applications:

Such as oil, chemical industry, water conservancy, electric power,
boiler, machinery, metallurgy, sanitary construction etc.

Package:Wooden cases ,wooden pallet,Steel pallet or as per customers requirement
Customized Product:Available

 

MaterialCarbon Steel; Stainless Steel; Special Steel
Size50-10000mm
Thickness2mm--300mm
Surface Treatment1. Intermediate & Final stage Heat Treatments;
2. Sand / Shot Blasting after Heat Treatment;
3. Weld Edge Preparation (Manual & Machined)
Reduction ratioAbout 10%
CertificateISO9001
Technology1. Cold & Hot forming;
2. Hot Pressed Hemispheres and Cold Formed Segmental Hemispheres;
Applicable standardANSI, ASME, MSS, API, DIN, JIS, BS. AWWA
Test1. Liquid Penetrant Examination;
2. Ultrasonic Testing;
3. 100% Radiography Testing of weld seams;
4. Magnet Particle Examination;
5. Inspection under various Third party Inspection Agencies
6. NDT( after forming): DPT, RT, MPI, UT;
7. NDT: 100% DPT, UT & RT OF weld joint
ConnectionWelding
ApplicationPressure vessel

 

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PRODUCT DELIVERY

 

 

FAQ

 

Q: Why choose us?

A: Our company has been in the header manufacturing business for more than thirty years. We have rich international experience and professionalism, and we can provide customers with a variety of high-quality header products.

 

Q: Can we provide OEM/ODM service?

A: Yes.Please feel free to contact us for further details.

 

Q: What are your terms of payment?
A: One is to telegraphic transfer 30% of the deposit before production the remaining 70% to the copy of the bill of lading;The other is an irrevocable 100% sight L/C

 

Q: Can we visit your factory?
A: A warm welcome.Once we have your itinerary we will arrange for a professional sales team to follow up your case.

 

Q: Can you provide samples?
A: Yes,the sample of general size is free of charge,but the buyer needs to pay the shipping fee.

 

 

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