Automatic Bottle Screw Capping Machine 200bpm For Lotion Pump

Huituo automatic bottle screw capping machine for lotion pump with the speed of 200bpm

Huituo servo capping machine can follow the previous filling equipment with movebale screw rod linkage. The bottle directly enters the capping machine linkage screw to realize the seamless jointing. Under this working condition, the bottles can be prevented from colliding and splashing liquid at a high running speed.

The screw drive follows the main drive, and the screw angle can be matched with the star wheel through the interface parameter. The screw splitting position can be installed into the bottle detecting device to realize no bottle no cap-placing and stop and release alarm when bottle block. (only for reference, subject to the actual design)

Speed: 24,000bph

Product: Hand wash (500ml)

Packing soltuion: Filling machine--bottle divider-- 16-head rotary servo capping machine*2--bottle combiner

SPI-16 is composed of several main parts, including bottle feeder + automatic cap elevator and sorter + inlet and outlet bottle template + capping mechanism + rejection mechanism etc.

Working principle: Each capping head is driven by an independent rotary servo motor. During the capping process, the speed and torque of each claw head are determined by the program according to the actual needs. The capping servo motor is automatically and precisely controlled by the program, with closed-loop control, and torque error self-correcting caused by the inertia.

The pump cap adopts the servo motor transmission form. The servo motor has the specific advantage of performing periodic start and stop and periodic positive reversal. The cap channel adopts the servo motor to drive the belt and the chain, which can perform periodic start-stop or forward-reverse movement, not only reducing noise and eliminating cap block.

It is made of polymer polyethylene, and the surface of the bottle plate is fully fitted to the bottle type and the surface is smooth. It can not only stabilize the positioning, prevent the bottle body from being scratched; and has the function of rapid change of production(8min) and module structure.

The cap is fed by the servo, and the claw is taken according to the rule that the cap is placed with bottle, the cap isn’t placed without bottle, and the angle is rotated at the same time (according to the starting angle of the cap and the starting position of the bottle, to ensure that the pump nozzle will not be injured).

The bottle-out is a dual-transport channel structure and is equipped with an intelligent detection device;

The qualified bottle is normally transported, and the unqualified bottle (no cap, no inner tube, high cap, and the height of the crooked cap) will be automatically split the flow to another conveyor belt by the swing cylinder, and the empty bottle is detected before the capping machine is inserted;

When the capping machine stops when bottle-blocking, and it resumes automatic operation after the bottle blocking is eliminated.

a) Master control system

It Includes the master control cabinet and control circuit, PLC, etc., to ensure the coordinated and stable operation of the entire system. The servo capping machine adopts an external control cabinet structure and is integrated with the capping machine. This machine has single-machine and full-line interconnection functions, and has a rich external communication interface and user production information management system interconnection.

b) Information management

Real-time information transmission of a single capping process can be realized and adjusted in real time;

Real-time monitoring of equipment operation information, production information, and product quality information;

Can be interconnected with the factory's ERP system and even the sales order system;

On the basis of realizing the informationization of the single device layer, it can be integrated into the management layer of the production layer and the overall information management of the operation layer;

c) Machine upgrade

Based on advanced servo motion control system software and servo motor drive, all complex capping head movements are programmed. The digital program corresponds to the most basic linear and rotary motion of the servo motor, and the performance of the device can be continuously optimized by continuously optimizing the program, without replacing hardware.