42KW 10000 Ton/Year Organic Fertilizer Production Line

V. Production line plan of annual output of 10,000 tons of organic fertilizer

Technical scheme for production line of organic fertilizer equipment with annual output of 10,000 tons

Process flow of organic fertilizer equipment production line the production process of organic fertilizer equipment is mainly to grind, stir, and other equipment of chicken manure which has been fermented and decomposed and has a moisture content of about 30%-35% before granulation, drying, cooling and finally producing organic fertilizer with round particles, adding functional bacteria can produce bio-organic fertilizer, and adding nitrogen, phosphorus and potassium (the total nutrient content is less than 15%) can produce organic and inorganic fertilizer.

The specific details can be customized according to your requirements after magnetic separation and sieving of fermented chicken manure, and the raw materials of binder and other ingredients that need to be compatible should be measured in the ingredient mixing system according to the proportion requirements, ingredients, mixing, the fully mixed materials are evenly and continuously fed into the granulator by the belt conveyor, cast into spherical particles by the polishing and shaping machine, and dry by the dryer with low temperature and large air volume (≤65℃) after cooling and sieving, the finished particles are transported to the finished bin by the belt, measured by the computer quantitative packaging system, packed and put into storage.

Characteristics of organic fertilizer equipment production line equipment

2.1. Fermentation equipment system walking type tipper product overview:

According to the production process of bio-organic fertilizer, through several times of practice, it has developed the integration of crushing, mixing, turning and stacking, multi-functional Tipper the role of tipper in composting process: tipper uses large-scale organic waste as raw material to produce organic fertilizer, there are usually two stages. The first stage is the rapid fermentation stage, and the second stage is the post-maturing or aging stage. When the aerobic composting production is in the first stage, the soluble organic matter in the composting materials of the flipper passes through the self metabolic activities of microorganisms.

Some organic substances are oxidized into simple inorganic substances and release energy, providing the required energy for the activities of microorganisms themselves, enabling organic energy to grow and reproduce normally and generate high temperature. It is called high temperature fertilizer. In this stage of Tipper, the material must contain enough oxygen needed by microorganism. Therefore, by turning over the material to make it loose and breathable, thus increasing the oxygen content in the material, it is a necessary technological means for compost fermentation. Flipping machine replaces manual operation, which improves efficiency, ensures the quality of flipping and reduces the cost of labor wages.

2.2. Chicken manure crushing equipment system semi-wet material pulverizer, also known as organic fertilizer pulverizer, is widely used in bio-organic fermentation composts, municipal solid waste composts, grass and mud, rural straw garbage, industrial organic garbage, chicken manure, cow manure, chicken manure, special equipment for crushing process of bio-fermented high-humidity materials such as pig manure and duck manure. The allowable moisture value of the equipment for bio-fermented organic fertilizer materials reaches 25-55%, and the grinding particle size reaches 50 mesh granulation requirements. The machine solves the problem of crushing high water-containing organic substances and has the best crushing effect on organic materials after fermentation. It is the first in China, and it is also suitable for fine crushing in mining, coal mine, metallurgy and other industries.

2.3 mixing equipment system horizontal mixer is a new generation of mixing equipment of our company. The mixture has high uniformity and low residue, which is suitable for mixing compound feed, concentrated feed and additive premix. The specific characteristics are: the materials are fully mixed. So as to improve the mixing uniformity; Adopting the novel rotor structure, the minimum gap between the rotor and the shell can be adjusted to close to zero, effectively reducing the material residue; The machine is equipped with grease adding pipe, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

2.4. Granulating equipment system disc granulator granulating disc angle adopts circular arc structure, and the forming rate can reach more than 93%. The Reducer and motor adopt flexible belt transmission, which can start smoothly, slow down the impact force and improve the service life of the equipment. The bottom of the granulating plate is reinforced by multiple radiated steel plates, which is a solid and durable base design with no deformation, thickening, aggravation and firmness.

There is no need to fix the anchor bolts, and the operation is smooth. The main gear of granulator adopts high frequency fire, which doubles its service life. Granulator velum line with the high strength glass steel, antiseptic and durable. The machine has uniform granulation, high ball formation rate, stable operation and strong and durable equipment. The advantages such as long service life are well received by users, and it is the ideal product chosen by the vast number of users. The product of this project has also been recognized by the agricultural technology development and research of the soil and fertilizer station of the Agriculture Department of Henan province, it is a national environmental protection applicable technology promotion project.

The working principle of this series of products: the belt pulley and belt are driven by the main motor, and the pinion is driven by the reducer. The pinion and the big gear fixed at the bottom of the disc are mutually toothed and work towards the project. The big gear is installed on the main shaft fixed on the rack adjusting plate through a special and reasonable design to support the work of the whole granulating plate (this machine is used together with the sprayer) after the materials enter the granulating plate.

Through the continuous rotation of the granulating plate and the spray device, the materials are evenly glued together to cause spherical particles. An automatic material cleaning device is designed on the upper part of the granulating plate of the machine to prevent materials from sticking to the wall, thus greatly improving the service life of the machine. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized, which has reached the needs of users.