Active Member
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[China]
Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
Contact name:Caroline Wang
Shanghai Beyond Machinery Co., Ltd |
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Mango jam production line equipment mango puree making machine
The equipment used in a mango jam production line typically includes the following:
Mango peeling machine: This machine is used to remove the skin and peel of the mangoes.
Mango destoning machine: It is used to remove the stone or seed from the mangoes.
Mango pulping machine: This machine is used to extract the pulp from the mangoes.
Mango boiling machine: The extracted mango pulp is then boiled to eliminate any impurities and ensure food safety.
Sugar dissolving tank: A tank is used to dissolve the sugar in water, creating a sugar syrup that will be added to the mango pulp.
Mixing tank: The mango pulp and sugar syrup are mixed together in this tank to form the jam mixture.
Heating and cooling tanks: These tanks are used to heat or cool the jam mixture to the desired temperature for further processing.
Filling machine: The jam mixture is filled into jars or containers using a filling machine.
Capping machine: Once filled, the jars or containers are capped or sealed using a capping machine.
Labeling machine: Labels with product information and branding are applied to the jars or containers using a labeling machine.
Packaging machine: The filled and labeled jars or containers are then packaged into boxes or cartons using a packaging machine.
Sterilization equipment: After packaging, the jars or containers may go through a sterilization process to ensure product safety and extend shelf life.
Quality control equipment: Various equipment such as pH meters, viscosity meters, and metal detectors may be used to perform quality control checks throughout the production process.
Conveyors: Conveyors are used to transport the mangoes, pulp, mixture, jars, containers, and boxes between different stages of the production line.
Storage and refrigeration equipment: If necessary, storage and refrigeration equipment may be used to store the mangoes, pulp, jam, and finished products at appropriate temperatures.
Specifications:
| Brand Name: | Shanghai Beyond |
| Model Number: | BY-MPL05 |
| Capacity | 5-50T/H |
| Raw material | Fresh Mango / pineapple |
| End product | NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice |
| Juice yield | 50-75% |
| Fruit input brix | 10-20brix (fresh fruit) |
| End product brix | 60~72Brix( for concentrated ) |
| Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton |
| Certification: | ISO9001/CE/SGS |
| Main material for machines | SUS304 or SUS316 |
| Place of Origin: | China |
| Manufacturer history | More than 10years |
| Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
| Power consumption(Kw) | energy saving type, about 100-500kw, |
| Operator needed | About 6-20persons |
| Cooling water consumption | About 80-300M3 |
| Steam consumption | About 300-5000T/H, |
| Factory space needed | About 500-5000Sqm |
| Warranty | 12 months after commissioning |
After sales service | Engineers available to service machinery overseas |
Features of mango processing line
The processing capacity is varied from 60 tons/day to 1500 tons/day;
The line is also suitable for processing the fruits that share the similar characteristics;
Using the high efficient of mango de-stoner to improve the mango output percentage effectively;
The production process fully automatic PLC control to save labor and facilitate production management;
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Project samples:
| No. | Project information | Place | Remark |
| 1 | 5T/H Pineapple crushing | Kenya | Crushing machine |
| 2 | 2T/H pineapple juice processing line | Sri Lanka | Fresh fruit pre-processing project |
| 3 | 6t/H Beverage Production Line | Liaoning huludao | Turnkey Project |
| 4 | 3t/H Pectin Beverage Production Line | Shandong yantai |
Turnkey Project |
| 5 | 24000 p/H PET honeysuckle Extraction Drink Pre-process Production Line | Chongqing Xiushan |
Turnkey Project |
| 6 | 12t/H beverage production line | Henan Sanmenxia |
Turnkey Project |
| 7 | 5 t/H Aloe Beverage Production Line | Zhejiang jiaxing |
Turnkey Project |
| 8 | Fruit processing machinery | France | Fruit processing machinery |
| Flow NO | Name | Model | Specification | Qty (set) | |
| A Fresh mango processing unit | |||||
| A-1 | Clapboard elevator | 5T/h | SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material | 1 | |
| A-2 | Air-blow washer and sorting machine | 5T/h | stainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates | 1 | |
| A-3 | Brush washer | 5T/h | material is SUS304, size of the machine is 4000×2000×1400mm, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying | 1 | |
| A-4 | Clapboard elevator | 5T/h | motor of the machine is 3kw,with gearbox, speed is 20~100RPM adjustable, stainless steel clapboard, 4500×1100mm | 1 | |
| Subtotal: | |||||
| B Mango pulping unit | |||||
| B-1 | Pulper and destoner compound | 5T/H | SUS304 frame,speed is adjustable by transducer | 1 | |
| B-2 | Screw conveyer for fruit core | made of SUS304 stainless steel, diameter of the screw is 300mm,U shape | 3 | ||
| B-3 | Temporary storage tank | 1000L | SUS304,single layer,top mounted light view window fixture, CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs | 1 | |
| B-4 | Screw pump | 10T/H | manually adjust the speed, pressure at outlet is 0.6Mp | 2 | |
| B-5 | Tubular heater | 5T/H | food sanitary grade. Tubular heating, with imported steam reducing valve system, temperature is manualy controled, with thermometer at outlet | 1 | |
| B-6 | Scraper type refiner | 3T/H | SUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure | 1 | |
| B-7 | Buffer storage tank | 1000L | material is SUS304 stainless steel, single layer, round shape, half open type, outlet at bottom with flange connected, high/low level probe, pure water inlet | 1 | |
| B-8 | Platform for destoner,pulper and crusher | mild steel supporter, on surface with stainless steel checkered plate,dimension is 5000mm×2500mm,water drainage in central | 1 | ||
| B-9 | Platform for pulper | mild steel supporter, on surface with stainless steel checkered plate,dimension is 3500mm×2500mm,water drainage in central | 1 | ||
| B-10 | Crusher | SUS304, tooth-type, with ABB motors, with sandblasting on the appearance | 1 | ||
| B-11 | Belt press juier | 5T/H | sanitary mesh bag,SUS 304, full automatic | 1 | |
| B-12 | Double stage pulper | 5T/H | SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 18.5KW SUS 304, first stage 0.8mm mesh, second stage 0.4mm mesh, power 18.5kw | 1 | |
| Subtotal: | |||||
| C Evaporator and concentrating unit | |||||
| C-1 | Buffer storage tank | 3000L | Material is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs | 2 | |
| C-2 | Centrifugal pump | 10T/H | Sanitary food grade, mechanical seal,ABB motor,pump head is 36m | 1 | |
| C-3 | Double effects forced circuit evaporator | 1.5-2T/H | SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling | 1 | |
| C-4 | Batch storage tank | 5000L | Material is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters | 2 | |
| C-5 | Rotary pump | 3~5T/H | use food grade rubber as gasket, inside is mirrow polished, frequency controled | 1 | |
| Subtotal: | |||||
| D sterilization and filling system | |||||
| D-1 | Tube-in-tube sterilizer | 1.5-2T/H | SUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S | 1 | |
| D-2 | Deaerator | 1.5-2T/H | full-automatic,working with tube-in-tube sterilizer | 1 | |
| D-2 | Aseptic filler | 1.5-2T/H | Sterilized by steam, auto-control, single filling head | 1 | |
| Subtotal | |||||
| E CIP system | |||||
| E-1 | Semi-autmatic cip system | 2T×3 | External layer of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, one cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m) | 1 | |
| R | CIP return pump | 20T/H | food sanitary grade, self-priming, mechanical seals | 2 | |
| Subtotal: | |||||
| Total equipment price | |||||
| G project installation and others | |||||
| G-1 | Product piping system (National standard) | include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system | 1 | ||
| G-2 | Non-product system (National standard) | include all steam piping, cold water piping, tap water and compressed air piping, not include the insulation for the pipes | 1 | ||
| G-3 | Electric cabinets ( National standard) | include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system | 1 | ||
| G-4 | electric distributing system ( National standard) | include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use | 1 | ||
| G-5 | Inland freight | Send to shanghai port | 1 | ||
Beyond manufactures and supplies complete mango processing machinery on a turnkey basis for the production of mango pulp, fruit juice and concentrated puree, as well as independent machines that meet specific requirements. We can set up a mango processing plant on a turnkey basis to process fresh mango into mango pulp, mango concentrate / jam and mango juice.
Main features of mango pulp production line:
★ all machines adopt SUS 304 and 316L.
★ the production line is also suitable for processing fruits with similar characteristics.
★ use "hot crushing" or "cold crushing" technology to produce jam with different viscosity.
★ the production process is controlled by full-automatic PLC, which saves labor and facilitates production management.
★ low temperature vacuum evaporation can maintain flavor and nutrition to the greatest extent and save energy at the same time.
★ tubular ultra-high temperature sterilizer and aseptic filling machine produce high-quality jam products.
★ final packaging: usually packaged in barreled sterile bags or boxed sterile bags. Then put it in a small package. Such as: plastic bottles, glass bottles, cans, cans, four packs, etc.
Beyond mango pulp production line has better quality. Beyond provides customization for mango processing plant, including plant construction, equipment manufacturing, installation, commissioning and production. The mango pulp juice processing equipment we manufacture is designed and manufactured in full accordance with the production needs of customers. Our professional engineers fully communicate with customers and design and manufacture after obtaining the demand information of relevant equipment, so that the mango pulp juice processing plant can obtain the highest cost performance and meet the expectations of customers, After putting into operation, it will bring considerable profits to customers.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can
pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years
experience , strict operation policy is performed, advanced
processing machines guarangtee the precision of all components,
workers with operation license, parts get multiprocessing,
transmission& electrical parts are of international famous
brand. Series of test and inspection are done in the whole
producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T,
L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after
commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market
Analysis/Product Analysis/Location Choice/Processing Flow
Design/Equipment Layout Design/Building Design direction/Equipment
mode selection/Equipment Manufacturing/Equipment Mounting/Equipment
Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I
trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is
longer than most of our fellow suppliers, we have been golden
suppliers for years. What ' s more, we have got quite a lot
authority certificates, for example, CE, ISO9001, Alibaba onsite
check certificate.
7) Q: What ' s the shipment terms and delivery time of your
company?
A: Well, the delivery time depend on the quantity of your order.
Usually is 20 days . For some customized machine 30 days is
necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers
with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best
price and good service at the same time.
