High Performance Of Ceramic Bonded CBN Grinding Bits CBN Internal
Grinding Wheel
For Internal Grinding of Cr12 and 44# 45# Steel etc.
Blade Type: TYC-BT-005
CBN grinding wheel has great advantages in grinding all kinds of
high alloy steel, all kinds of cast iron, hardened steel and hard
brittle materials. Therefore, it is widely used in machining, auto parts, precision
instrument processing and other fields.
Cooling of ceramic bonded CBN grinding wheel:
In the grinding process, the linear speed of CBN wheel can reach
100 m / s or even higher. Only in this way can better grinding efficiency be ensured, but at
the same time, strong friction and cutting heat are produced, which
will affect the quality of bearing processing. Therefore, great attention should be paid to the cooling of
grinding wheel in the process of bearing grinding. The use of coolant can quickly take away the heat generated in
grinding, remove the impurities in the grinding process of the
grinding wheel, and effectively prevent the blockage of the
grinding wheel. It can not only prolong the service life of the
grinding wheel, but also improve the quality of the workpiece
ground by the grinding wheel.
CBN electric bond ceramic grinding wheel control:
We reminds that CBN grinding wheel will be affected by various
factors in the grinding process, which will affect the quality of
grinding workpiece. In addition to improving the grinding wheel scheme, sometimes it is
necessary to adjust the grinding parameters of the machine tool to
adapt to the working state of CBN grinding wheel by CNC control.
Application field and scope:
Machining workpiece:
Automobile steering pump, rotary vane compressor stator;
Piston refrigeration compressor cylinder hole and shaft hole;
Bearing industry, bearing ring grinding;
Constant velocity universal joint ball cage and inner and outer
raceway grinding;
High precision gear bore grinding;
Main features and advantages:
High grinding efficiency,
High machining accuracy,
Good dimensional consistency,
Long service life of grinding wheel
Suitable for grinding materials
Cast iron: chilled cast iron, ball milled cast iron, gray cast
iron, alloy cast iron, etc
Steel parts: 20Cr, GCr15, 45 steel, 55 steel, etc
Our company can customize all kinds of products according to
customers' needs, and establish detailed customer files to ensure
customers' needs. Our company will strictly abide by this commitment and related
contracts, fulfill the responsibilities and obligations!
More Pictures of CBN Grinding Bit :
Brief Introduction of Different Bonded Type of Diamond And CBN
Tools:
- Resin bonded diamond series: resin bonded diamond and cubic boron nitride grinding wheels are
abrasive tools and tools of various shapes made of diamond or cubic
boron nitride and resin bonded.
Features: high grinding efficiency, less heat, good self sharpening, not
easy to block. The surface roughness of
machined workpiece is
low. Such as glass, ceramic.
Applications: widely used in cemented carbide fine grinding, semi fine
grinding, grinding, polishing, porcelain,
stone and other non-metallic
materials fine grinding.
- Diamond bronze bond series: it is an abrasive tool and tool made by pressing and high
temperature sintering with diamond or cubic boron nitride as
abrasive and metal powder as bond.
Features: strong binding force, good wear resistance, long service life,
good shape retention, can withstand heavy load
grinding.
Application: mainly used for grinding and cutting of glass, gem, stone,
semiconductor material, brake pad, and
electrolytic
grinding of cemented carbide.
- Ceramic bonded diamond grinding wheel series:
Features: 1. High edge strength, i.e. high grinding efficiency and good self
sharpening of grinding wheel;
2. Good shape retention; 3. Easy
correction; 4. High durability and long service life of grinding
wheel; 5. High quality
of knife edge.
Purpose: it is mainly used for fast, high efficiency and low loss grinding
of PCD, PCBN, cemented carbide tools and
other cutting tools.
- Diamond / resin cutting chip series:
Diamond cutting chip: mainly used for optical glass, gem, crystal, ceramics, marble,
cemented carbide, tungsten
steel, ferrite, semiconductor, etc.
Diamond resin cutting chip: mainly used for glass, glass tube / plate, gem, crystal, ceramics,
cemented carbide,
tungsten steel, ferrite,
monocrystalline silicon / polycrystalline silicon, silicon rod,
semiconductor, etc
Precautions for use:
Please check carefully before installing the cutting wheel. If
there is any gap or other damage, please stop using it.
When the cutting wheel is marked with the rotation direction, it
should be consistent with the rotation direction of the machine
tool. On the contrary, the cutting is not sharp, and it is difficult to
give full play to the performance of the cutting wheel.
Please do not use the cutting wheel that does not meet the
requirements.
If any abnormality is found in the cutting process, stop the
machine immediately and check the cause.
When the cutting is not sharp, the grinding wheel should be
trimmed. If it is used continuously, the grinding wheel may be damaged due
to overheating and overload.
When the grinding wheel rotates, it is strictly forbidden to cut by
hand, let alone touch the sand by hand and body
The cutting wheel is forbidden to be used in operations other than
grooving or cutting, so as to avoid abnormal operation due to
uneven stress.
Ordering instructions:
When you order for the first time, please provide the following
parameters, so that we can help you choose the most suitable
cutting wheel.
Specification and size: abrasive, particle size, binder, outer
diameter, thickness, inner diameter, abrasive working layer width,
substrate thickness, etc. purpose: workpiece name, cutting size,
cutting material;
Service conditions of grooving and cutting: machine tool, grinding
wheel speed, feed speed and cutting depth;
Dry and wet cutting requirements: cutting accuracy, chipping
requirements, processing surface integrity, etc
Special requirements: whether the tool is assembled and used, whether the resin cutting
wheel needs to conduct electricity, whether the outer circle of the
cutting wheel has a water tank, the size and quantity of the water
tank, whether there is a chip removal groove on the outer side of
the cutting wheel base, etc.
Order Operating Procedure:
FAQ:
Q: Do you accept trial order?
A: Yes, small order is available here.
Q: Do you provide samples ? is it free ?
A: Yes, we could offer the sample free of charge, but clients would
bear for the courier freight charges.
Q: How long is your delivery time?
A: Usually 3 days for ready stocklots. and 5-15 days for new
customed order, it is according to quantity.
Q: What is your terms of payment?
A: T/T, Western Union, Paypal, L/C, others.
Q: Can you provide OEM service?
A: Yes, we can produce the goods with clients' logo and brand.
Over 15 years of developing and producing experience in high
precision super hard material tools, we have
established a high efficiency system to provide stable performance
wheel products.
We welcome yr free inquiry for any question in our diamond cutting
wheels. In order to supply exact wheel
type and quotatioon to you, if possible, better for you to
provide us more information like followings:
1. Yr processing objects.
2. Yr OD, ID, Thickness data.
3. Grit size if possible.
4. Rotary speed of your processing machine.
Many Thanks.
