High Precision CBN Grinding Wheel Ceramic Bonded Abrasive Wheel
For Automobile Engine Grinding
Model Type: TYC-GW-012
Cylindrical grinding wheel with ceramic bonded CBN grinding wheel
Grinding workpiece: automobile engine
Workpiece material: cast iron
Workpiece hardness: HRC 37-52
Processing requirements: roughness Ra0.1
Application range of ceramic CBN grinding wheel
1. The grinding of mild steel is very important. The ceramic CBN grinding wheel can grind all kinds of stainless
steel and other mild steel very well, which is 4-6 times of the
ordinary grinding wheel's processing efficiency and 8-10 times of
the ordinary grinding wheel's service life.
2. Precision grinding and final grinding of workpieces (micro
bearing, air compressor, crankshaft, camshaft, high precision
thread, instrument, etc.) produced in large quantities on automatic
machine tools.
3. Grinding of complex surface workpieces (gear shaper, broach,
high precision gear, copying die, punch, etc.) with good edge and
angle retention of grinding wheel is required.
4. Fine grinding and final grinding of large precision workpieces
(machine tool guide, high precision lead screw, etc.). Because of the high grinding temperature, these workpieces are easy
to cause large deformation when using ordinary abrasives.
5. Fine grinding and final grinding of precision parts made of heat
resistant steel and high hardness alloy steel (above HRC55). These parts can't get high precision because of the consumption of
grinding tools or too fast grinding.
6. For special steel such as tungsten, tungsten molybdenum high
speed steel, vanadium alloy steel, cobalt alloy steel, special high
speed steel tool grinding, difficult to machine heat-resistant
steel workpiece superfinishing, and other steel quenching tools
honing.
7. Grinding and precision of special high speed steel tools
including tungsten, tungsten molybdenum and other high speed steel,
especially vanadium alloy steel and cobalt alloy steel.
8. Mass produced workpieces on automatic or semi-automatic machine
tools, such as instruments and miniature bearing parts.
9. CBN grinding wheel is the best choice for grinding ceramic on
titanium alloy.
Sketch map of our CBN abrasive wheel
D: out diameter
H: inner diameter
T: thicknesss
X: abrasive area width
More Pictures of our CBN Grinding Wheel
Brief Introduction of CBN Products:
Cubic boron nitride (CBN) grinding wheel has only a very thin layer
of CBN particles adhered to the surface of ordinary grinding wheel.
The toughness, hardness and durability of CBN particles are 100
times higher than those of corundum grinding wheel. CBN grinding
wheel is suitable for machining hard to grind steel with high
hardness, high viscosity, high high temperature strength and low
thermal conductivity, and for high speed or ultra high speed
grinding.
When grinding steel, especially special steel, the effect of
diamond grinding wheel is not obvious. The grinding efficiency of CBN wheel is about 100 times higher than
that of corundum wheel and five times higher than that of diamond
wheel, but the grinding efficiency of CBN wheel is lower than that
of diamond wheel.
The selection of CBN grinding wheel is similar to that of diamond
grinding wheel. But in the selection of bond, most of them are resin bond. Ceramic bonded CBN wheel is mainly used for grinding titanium
alloy, high speed steel, malleable iron and other difficult to
process ferrous metals. Resin bonded CBN wheel is suitable for
grinding ferromagnetic materials, which is an ideal choice for
processing steel.
CBN grinding wheel concentration is generally in the range of ~
150%, which is more economical and reasonable. It can not use
ordinary cutting fluid, but needs special cutting fluid or dry
grinding.
Precautions for use:
Please check carefully before installing the cutting wheel. If
there is any gap or other damage, please stop using it.
When the cutting wheel is marked with the rotation direction, it
should be consistent with the rotation direction of the machine
tool. On the contrary, the cutting is not sharp, and it is difficult to
give full play to the performance of the cutting wheel.
Please do not use the cutting wheel that does not meet the
requirements.
If any abnormality is found in the cutting process, stop the
machine immediately and check the cause.
When the cutting is not sharp, the grinding wheel should be
trimmed. If it is used continuously, the grinding wheel may be damaged due
to overheating and overload.
When the grinding wheel rotates, it is strictly forbidden to cut by
hand, let alone touch the sand by hand and body
The cutting wheel is forbidden to be used in operations other than
grooving or cutting, so as to avoid abnormal operation due to
uneven stress.
Ordering instructions:
When you order for the first time, please provide the following
parameters, so that we can help you choose the most suitable
cutting wheel.
Specification and size: abrasive, particle size, binder, outer
diameter, thickness, inner diameter, abrasive working layer width,
substrate thickness, etc. purpose: workpiece name, cutting size,
cutting material;
Service conditions of grooving and cutting: machine tool, grinding
wheel speed, feed speed and cutting depth;
Dry and wet cutting requirements: cutting accuracy, chipping
requirements, processing surface integrity, etc
Special requirements: whether the tool is assembled and used, whether the resin cutting
wheel needs to conduct electricity, whether the outer circle of the
cutting wheel has a water tank, the size and quantity of the water
tank, whether there is a chip removal groove on the outer side of
the cutting wheel base, etc.
Order Operating Procedure:
FAQ:
Q: Do you accept trial order?
A: Yes, small order is available here.
Q: Do you provide samples ? is it free ?
A: Yes, we could offer the sample free of charge, but clients would
bear for the courier freight charges.
Q: How long is your delivery time?
A: Usually 3 days for ready stocklots. and 5-15 days for new
customed order, it is according to quantity.
Q: What is your terms of payment?
A: T/T, Western Union, Paypal, L/C, others.
Q: Can you provide OEM service?
A: Yes, we can produce the goods with clients' logo and brand.
Over 15 years of developing and producing experience in high
precision super hard material tools, we have
established a high efficiency system to provide stable performance
wheel products.
We welcome yr free inquiry for any question in our diamond cutting
wheels. In order to supply exact wheel
type and quotatioon to you, if possible, better for you to
provide us more information like followings:
1. Yr processing objects.
2. Yr OD, ID, Thickness data.
3. Grit size if possible.
4. Rotary speed of your processing machine.
Many Thanks.
