Automatic Carton Printer Machine For Corrugated Cardboard PLC Control

Automatic Carton Printer for Corrugated Cardboard and PLC control

Efficiency and accuracy are critical in the rapid-fire world of packaging. An automated carton printer with PLC control has emerged as an industry game changer. This cutting-edge technology optimises manufacturing processes, resulting in better output while increasing overall efficiency. Let's take a look at how this innovative carton printing machine improves output in the cardboard packaging industry.

Specification

*Machine's specification is subject to the final confirmation of seller and buyer.

Streamlined Operations with PLC Control

The integration of PLC control into the automatic carton printing machine revolutionizes production operations by streamlining processes and improving efficiency. PLC (Programmable Logic Controller) allows for seamless coordination and synchronization of multiple tasks, reducing downtime and increasing productivity. With PLC control, manufacturers can automate critical functions such as ink supply, print head movement, and substrate feeding. This precise control system ensures consistent and accurate printing, minimizing errors and material wastage, ultimately enhancing overall production efficiency.

Enhanced Speed and Productivity

The automatic carton printer, coupled with PLC control, significantly enhances speed and productivity in cardboard packaging production. By eliminating manual interventions and optimizing workflow, this advanced technology increases printing speeds and reduces turnaround times. The printer's automated features, such as automatic substrate loading and unloading, enable continuous printing without interruptions, maximizing throughput. With enhanced speed and productivity, manufacturers can meet tight deadlines and cater to increasing market demands efficiently.

Improved Print Quality and Consistency

One of the primary advantages of an automatic printing machine with PLC control is its ability to deliver superior print quality and consistency. The precise control system ensures accurate ink deposition, resulting in sharp and vibrant prints on cardboard. PLC control also allows for easy adjustment of print settings, ensuring consistent output across multiple production runs. Enhanced print quality not only enhances the visual appeal of packaging but also reinforces brand reputation and consumer trust.

Reduced Waste and Costs

The combination of an automatic carton printing machine and PLC control helps minimize material waste and production costs. With precise control over ink usage, substrate feeding, and print head movements, manufacturers can minimize errors and eliminate overruns. The streamlined operations and reduced wastage translate into cost savings, optimizing production efficiency and increasing profitability for packaging businesses.

Conclusion

The integration of PLC control with an automatic carton printer for cardboard packaging offers numerous benefits, significantly enhancing production efficiency. Streamlined operations, improved speed and productivity, enhanced print quality, and reduced waste contribute to increased profitability and customer satisfaction. Embracing this advanced technology is a wise investment for manufacturers seeking to stay ahead in the competitive packaging industry.

Carton Printing Machine Description

Lead Edge Feeding Unit

1.Lead edge feeder with vacuum transfer;

2.The sliding seat on the feeding table is made of aluminum; alloy, which keep the machine work more smoothly

and vibrate less;

3.The paper feeding table is steel material. The wall is strong and durable;

4.Automatically count the production quantities. touch screen display;

5.Equipped with electronic, pneumatic control of skip paper feeding, in order to cope with the larger size cardboard;

transport, customers can choose to continue or skip delivery

6.The paper carrying is controlled by the cylinder, in the slotting part and stacker are provided with interlocking control

switch, as to realize the emergency stop, stop or restore the paper feeding.

REAR/LEFT/RIGHT BAFFLE
1.The pneumatic side flap device (operating side) allows flap frequency to be set on the screen.
2.The rear paper -holding frame and the front/left/right side baffles are adopted with electrical adjustment.

SEPARATION AND CLOSING
1.The machine is separation and combined with electric control device and automatic alarm bell.
2.The whole machine is fixed on the track by the main lock cylinder of the feeding part.

FEEDING ROLLER
1.The cardboard feeding rubber rolls are made of solid steel covered by wear-resistant rubber.
2.The paper feed roller adopts embossing roller, and the surface is plated with hard chromium, so that it is

wear-resistant and smooth.

ZEROING DEVICE
With zeroing and phase memory function, to ensure correct position, reduce cardboard waste.

DUST REMOVAL DEVICE
The feeding unit have a dust brush and suction. It can remove the dust on the surface effectively to ensure the

clarity of the printing, and reduce paper waste.

Printing Unit

VACUUM SUCTION BLOWER
1.With skip feeding function attached to vacuum suction box. All suction wheels are made of ceramic material.
2.The vacuum suction box uses light pressure setting to improve printing quality.
3.The printing pressure adopt European special high inking technology of piston type regulating 0.015 to ensure

accurate to avoid the paste version problems.

INK SUPPLY SYSTEM
1.The use of one-way pneumatic diaphragm pump automatic circulation of ink, and the anilox roller and printing

plate inking system is electric adjustment.
2.Using filter to get rid of the impurity and protect the printing quality.
3.The inking bucket is made of stainless steel.
4.The ink bucket adopts special nanotechnology, non-stick ink, easy to clean.

PHASE ADJUSTMENT STRUCTURE
1.Adopts high precision planetary gear mechanism.
2.Printing phase is adjusted by PLC, touch screen and electric control 360 degrees adjustment
3.The brake motor has phase adjustment, and phase adjustment wheel can make accurate positioning.

PHASE FIXING SYSTEM
Use clutch or phase adjustment, keeping the original gear meshing point unchanged.

Slotting Unit

CUTTING HOLDER
1.The thickness of slotting knife is 7mm. Imported high quality alloy steel heat treated crescentate blade,

which has the advantages of high hardness, good toughness, strong wear resistance and so on.
2.The slotting shaft is hard chromium plating on the surface.
3.The cutting holder, creasing wheel, position axis can be adjusted automatically.
4.Equipped with slotting phase detection device, can record the position of the slotted shaft at any time.

Theoretically ensure to return back the right position according to different size order.
5.PLC and rotary encoder control, can automatically adjust the slot distance, carton height.
6.Equipped with pre-creaser before slotting.
7.Can produce large double stitching carton, heaven and earth cover carton
8.Equipped with middle knife moving structure.

OPERATION CONTROL
1.Equipped with touch screen control, PLC detection and adjustment, and automatic positioning function.
2.Using PLC, rotary encoder and electric button all can adjust the cutting size and carton height.
3.Equipped with emergency stop device to ensure safety.

SLOTTING PHASE ADJUSTMENT
1.Equipped with high precision frequency conversion 360 degree speed adjustment, can be positive adjustment

and negative adjustment.
2.Equipped with Phase zero device, to ensure the consistency of the slot position.

CREASING WHEEL
1.The creasing wheels surface wear high quality resin, which can avoid the damage of cardboard.
2.The lower shaft of the slotting cutter is all provided eccentric sleeve structure to make it compact and accurate.

Die Cutting Unit

OPERATION CONTROL
1.Equipped with digital display and PLC and rotary encoder automatic detection function.
2.Equipped with emergency stop device to ensure safety.

PHASE ADJUSTMENT
1.The anvil cushion adjusted up and down by electric form, and can automatically move continuously in axial

direction, with each stroke of about 20mm. It can make the rubber sleeve wear uniform, prolong the service life.
2.Die cutter is adjusted by electric around 360 degree, and the die cutter shaft can be adjusted ±8mm.

DIE-CUTTING CREASING SHAFT
1.It is made of seamless steel and it surface is plated with hard chromed. The diameter is φ360mm ,and it carried

out dynamic balance calibration.
2.The surface is covered with polyurethane rubber mounting using buckle type structure, makes it convenient to replace.
3.Die cutting roller adopts independent servo motor drive for speed compensation, and the ordinary carton compensation

range is ±3mm.
4.Roller adopts mechanical differential structure to make it about automatic traverse, lateral displacement of positive and

negative 40mm. It can make the rubber sleeve wear uniform, prolong the service life.
5.The clearance of the die cutter rubber roller can be electrically adjusted and equipped with digital display, the

adjustment range of 0-12mm.
6.Die cutting can be phase adjusted and it will automatic return back to the location, and the cutting wheel will

automatically rise, so as to avoid damaging to the rubber pad.

PHASE ADJUSTMENT
1.Die cutting phase adopts planetary gear structure, which can be used for precise 360 degrees phase adjustment.
2.The phase is adjusted by electric, and has digital display and memory function. After adjustment ,it can revert to the

original die cutter position.
3.Equipped with manual adjustment left and right movement, left and right moving positive and negative 8mm.
4.The phase fixing adopts electromagnetic brake mechanism. When the machine platform separates or adjusts the phase,

the brake mechanism limits the rotation of the machine and keeps the die cut

Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located

in Dongguang County, Cangzhou City, Hebei Province.

We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,

2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team

composed of a group of young people with forward thinking, we can make a professional product plan for you

according to your product needs.

Our company's self-produced product lines include carton printing machines, carton die-cutting machines,

and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer

machines, Flute laminating machines, Single facer machines, etc.

If some related products you need are not produced by ourselves, with our mature product supply chain

system, we will also help you purchase products that satisfy you with the most competitive price and the

most guaranteed quality as the standard.

In addition to our own foreign trade business, our factory also cooperates with many trading companies,

so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and

the European Union, and are well received by the majority.

There are also many brand&branded manufacturers among our customers, these factories are very relieved

to entrust the production of some products to us, which is enough to show that our quality and production

conditions are trustworthy.

Cooperate with us, benefit together!

Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory!

We can also have video call if you’d like an online factory tour.

Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;

3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.

Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.

Q: How many languages does your machine support?
A: Our machine supports all the languages.

Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small machine like manual stitching machine, manual

banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting machine, automatic stitching machine etc, it usually takes

around 35-50 days to produce.

Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up from airport, and will provide accommodation.