High Speed Corrugated Cardboard Production Line 5 Layer Paperboard Making Machine

High Speed Corrugated Cardboard Production Line 5 Layer Paperboard Making Machine

Parameter:

Reel Stand ODM* equipped with air ventilated brakes and solid chucks

Reel Feeding ODM*

- 2 reel tracks, each 9 m travel way

- one motorized trolley per track

Pos. 2

Splicer SP-180 SP-180 including web tension control DUAL CONTROL  paper break detection

Splicer SP-250 SP-250 including web tension control DUAL CONTROL  paper break detection 
Tear Control  for automatic release of splice at paper breaks at speeds up to 120 m/min 

Rest Roll Computer RRC for automatic splice release at pre-set paper length

Pos. 3

1 Steady Facer SF-180

- including one cassette equipped with C-flute corrugating rolls, tungsten coated

- peripheral heating of corrugating rolls

- one manual cassette trolley for quick flute changes  

- Heavy Duty pressure roll to suit all standard board grades above 90 g/m2 

- BHS LPC System for constant Line Pressure Control at the pressure roll, individually adjustable per side  

- hydraulic control for corrugating roll pressure individually adjustable per side 

- “Soft Touch Control” for applicator roll by completely self-adjusting hydraulic system  

- motorized glue dam positioning  

- fully retractable glue unit for easy access and quick cleaning  

- automatic glue gap control in regard to machine speed  

- center roll vacuum system including piping, connections and suction unit 

- full size steam shower chest with drain and quick stop function

- condensate traps and steam piping as an integral part of the machine 

- PLC control with touch screen and process data indication

1 Inclined conveyor up to the bridge 
1 Air conditioning unit for machine side switch cabinets 
1 Integrated Preheater 900 mm ODM* 

- with AC drive energy refeeding 

- with automatic wrap adjustment 
1 Integrated Liner Boost Hot Plate for optimum heating of heavy liner papers pneumatic activation
1 Integrated Preconditioner 400 mm ODM* for heating of the medium paper 

- with AC drive energy refeeding  

- with automatic wrap adjustment 
1 Width-related glue dam positioning

1 Additional cassette module equipped with one set of E-flute including chrome coated corrugating rolls, vacuum connection and cleaning finger bar; peripheral heating of corrugating rolls + Cassette trolley, manually or motor driven (option)

Pos. 5

1 Simplex Bridge ODM* consisting of :

Steel construction with steel catwalk on operator side, duplex bridge drive and horizontal conveyors 
1  WEBTROL duplex bridge guide automatic web guide in edge and center mode
1  bridge brake with pneumatic brake 
1 Assembly frame for simplex bridge to take up control frame of bridge guide and bridge brake including deflection tube for festoon damping

2 Manual waste evacuation

Pos. 6 

1 Double Preheater 900mm ODM*

- operator control and display integrated in the Glue Unit GU-180 operating panel

- with AC drive energy refeeding 

- with automatic wrap adjustment

Pos. 7 

1  Simplex Glue Unit GU-180 

- with individual servo drives  

- self-adjusting pressure shoe system 

- integrated touch panel 
1 Automatic glue dam adjustment and glue level control for GU-180

Pos. 8 

1 1 Floating BARTROL Loading System for improved printing surface of light papers between 50 - 90 g/m2 on C-, B- and E-flute

- pre-set loading pressure from full load to free floating depending on board combination

- automatic lifting of edge bars to prevent extensive belt wear when running small width papers

operating screen combined with GU-180

Pos. 9 

1 Rotary Shear RD-180 RD-180 for normal order change

- 30 kW A.C. drive 

- max. cutting speed 180 m/min.
1 Remote Control remote initiation from DF-230 infeed stand for precize release of waste ejection 
1 Synchro Cut  triggered cut at order changes for max. 0.5 m order change waste
1 Waste carriage 
 

Pos. 10 

1 Slitter Scorer SR-180

SR-180 - scorer, scorer, slitter  

- for 5 outs 

- trim tube positioning  

- Disc-Cut system, cut from bottom side  

- Swing Change for uninterrupted web during order change 

1 Air conditioning unit for machine side switch cabinets 
1 Lateral brush roll movement 
1 3-in-1-profile (male – female, male – male, male – male offset)

Pos. 11

1 Transfer Tables, Simplex, in stainless steel construction between Rotary Shear / Slitter Scorer and Slitter Scorer / Cutoff

1 Protection devices for SR-230 and HQ-230 

Pos. 12

1 Simplex High Speed Cutoff HQ-180

HQ-180 steel knife bars for board weight up to 1,500 g/m² 

1 Double roll infeed for improved pulling of heavy boards

Pos. 13

1 Automatic Simplex Stacker US-180 
Upstacker

- chamber length: 3,600 mm - stack height : 1,800 mm

- plastic belt cross conveyor  

- air conditioning unit 

Pos. 14

CORRUGATOR CONTROL SYSTEM 
Wet End Control 
1 Duplex Bridge Level Control BLC with light barrier detection 
1 Parallel operating screen