PLC Control Cold Roll Forming Machine For Different Size Garage Door Panel

 
 1). 5 Ton Hydraulic Uncoiler

1. Machine frame: welding structure with shot lastingtreatment

2. Description: Put the coil to the mandrel, the hydraulic cylinder will tighten the coil.

3. Start the machine, the motor will drive the mandrel at first, then the steel sheet will be released to the leveling

4. Electric releasing coil, hydraulic expanding, tension

5. Weight capacity: 5 Ton

6. I.D: 460-530mm

7. Motor Power: 4.0KW

8. Hydraulic System Power: 3.0KW

 
 2). Embossing Feeder

1. Embossing Pattern: Customized as sample provided by client
2. Roller Material: Superior alloy steel,42 CrMov alloy steel solid forging.
3. Process of roller: Quenching – Tempering at high temperature – Middle frequency quenching – Surface hardness HRC43-52
4. Roller pattern adopt laser sculpture
5. Main Motor Power: 5.5KW frequency speed control

 
 3). Hydraulic Pressing Unit

1. Pressing type: Hydruallic type
2. Pressing mould: 40Cr
3. Pressing Die size: according to drawing
4. Punching controlled by PLC

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 4). Main Door Panel Roll Forming Machine

1. Forming material thickness: 1.0-2.0mm
2. Forming material type: GI or Carbon Steel
3. Feeding type: guide feeding
4. Machine Frame: high grade steel welded and tempering treatment
5. Shaft Material: 40Cr high grade Steel tempering treatment (HB220-260)
6. Shaft Diameter: Φ 70mm
7. Bearing: HRB bearing ( Top Chinese brand )
8. Roller Material: high grade GCr15 steel, and roller surface with hard chrome ≥ 0.05mm
9. Forming Station: ≈ 12 stations
10. Forming Speed: 0-15m/min, excluding punching / cutting time
11. Forming Motor: ≈7.5KW
12. Size adjustment: electrical power adjustment
13. Forming Stand Type: Welded Wall Plate Frame with Chain Drive

 
 5). Hydraulic Cutting & Hydraulic Station

1. Cutting type: Hydraulic Shearing and Flanging Integral Mold
2. When Cutting, Machine stop
3. Cutting blade material: Cr12Mov, Quench treatment, HRC58-62
4. Hydraulic system to supply power for pressing / cutting device
5. Hydraulic Station Power: 11KW

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 6). PLC Control System

1. The entire line is controlled by imported PLC, LCD touch screen human-machine interface. People interact with the PLC. Operator by setting the program to run automatically (programmable control) to monitor and control process, to achieve the operator to control the production line and modify the control parameters, and real-time monitoring of equipment status, operating parameters and fault indication. Work piece length digital setting, work piece length adjustable. Real-time monitoring of equipment operating status and fault indication.
2. Operation: manual / automatic. It is convenient to maintenance with the manual model and there are emergency stop bottom on it.

 
 7). Run-out Table

1. Form: Steel welding structure, no-power exit rack
2. Quantity:1 pieces

Wuxi Techwell Machinery Co., Ltd
Wuxi Techwell Industrial Co., Ltd

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