Hydraulic Pre - Punching Ladder Cable Tray Making Machine 0-15m/min

Ladder Cable Tray Making Machine For 0-15m/min Forming Speed With 300mpa Yield Strength

   Main Technical Specifications   

1). 7 Ton Hydraulic Decoiler

1. Machine frame: welding structure with shot lastingtreatment

2. Description: Put the coil to the mandrel, the hydraulic cylinder will tighten the coil.

3. Start the machine, the motor will drive the mandrel at first, then the steel sheet will be released to the leveling

4. Electric releasing coil, hydraulic expanding, tension

5. I.D: 508mm, 610mm

6. Weight capacity: 7 Ton

7. Motor power: 5.5KW

8. Hydraulic system power: 3.0KW

2). Leveling Device

1. 2 Rollers pinch feeding, 7 rollers leveling

2. Leveling roller diameter: about Φ 90mm

3. Leveling roller material: high grade 40Cr

4. Heat treatment of leveling roller: surface Hi-frequency quench treatment

5. Leveling motor power: 4KW

3). Servo Feeding Machine

1. Servo motor power: 3KW

2. Servo motor brand: YASKAWA (JAPAN)

3. To exact accurately feed the sheet into punching machine according to the set program

4). Hydraulic Pre-Punching Machine

1. Punching Die: Cr12 Mov, quenching process

2. Punching Die size: according to drawing

3. Punching Power: 15KW

4. Punching controlled by PLC

5). Main Cable Tray Roll Forming Machine

1. Forming material thickness: 1.0-2.5mm

2. Forming material type: GI or Carbon Steel

3. Machine Frame: high grade steel welded and tempering treatment

4. Shaft Material: 40Cr high grade Steel tempering treatment (HB220-260)

5. Shaft Diameter: Φ 70mm

6. Roller Material: high grade GCr15 steel, and roller surface with hard chrome ≥ 0.05mm

7. Forming Station: ≈ 18 stations

8. Forming Speed: 0-15m/min excluding punching / cutting time

9. Forming Motor: ≈15KW

10. Size adjustment: electrical power adjustment

11. Drive type: Chain drive

6). Hydraulic Cutting & Hydraulic Station

1.Cutting type: Hydraulic Post-cutting after roll forming,

2. When Cutting, Machine stop

3. Cutting blade material: Cr12Mov, Quench treatment, HRC58-62

4. Hydraulic Station Power: 15KW

7). PLC Control System

1. Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.

2. Provide good man and machine screen, which can set the batches, plate length, and quantity.

3. Operation type: Touching screen + Button

4. Using encoder to calculate the number and measuring the length

5. Electrical control: PLC frequency control system with touch screen

6. PLC: PANASONIC Brand

7. Encoder: OMRON Brand

8. Size of PLC control board: 700mm (L) x 1000mm (H) x 300mm (W)

8). Run-out Table

1. It is used to support the finished panels

2. Teh table we supply is 1 piece with length of 2000mm, it can support panels with 10000mm at normal condition

3. The frame of supporter is welded by square-steel

4. Simple non-power table type

   Working Flow Chart   

Decoiling --- Guiding & Leveling --- Punching --- Roll Forming --- Hydraulic Cutting --- Run-out Table

   Main Components   

   Finished Cable Tray Products   

   Applicatons   

Cable tray, cable ladder, cable profile, tray profile

   Machine Pictures   

   Contact Details