Active Member
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[China]
Address: B-613，Tempo Business Building , Yangshe Town, Zhangjiagang City, Jiangsu Province, China 215600
Contact name:Yvonne Ding
Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd |
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High Configuration Customized Profile Roll Forming Machine for Metal Steel Door Shutter
Equipment Technical Requirements and Parameters
Equipment Technical Requirements
| No | Items | Technical Requirements |
| 1 | Equipment Floor Area | 6×1×1.5(L×W×H)M |
| 2 | Feeding Direction | From Right to Left |
| 3 | Voltage | 380V,50Hz,3 Phase |
| 4 | Air Supply | Flow Rate:0.5m³/min; Pressure: 0-0.7MPa |
| 5 | Hydraulic Fluid | 46# |
| 6 | Gear Oil | 150# |
Main Technical Parameters of Equipment
| No | Items | Technical Parameters |
| 1 | Material of Strip | Color plate,Galvanized steel |
| 2 | Width of Strip | ≤150mm |
| 3 | Thickness of Strip | ≤1mm |
| 4 | Length | According to customers |
| 5 | Speed of Rolling | 10m~15m/min |
| 6 | Total Power | Around 10KW |
According to customers drawings to design rollers and machines.
Supply and service scope
This clause specifies the scope of supply of the contract equipment
(see Table 1), the seller to ensure that the equipment provided by
the new,mature,complete and safe and reliable, and the technical
performance of equipment, functional requirements meet the
technical requirements.
Table 1
| No | Items | Model | Qty | Remark |
| 1 | De-coiler and Leveling | 1 set | ||
| 2 | Roll Forming Device | 1 set | ||
| 3 | Cutting Device | 1 set | ||
| 4 | Guarding Cover | 1 set | ||
| 5 | Control System | 1 set |
Electric Elements Brand
| No | Items | Brand | Remark |
| 1 | PLC | Mitsubishi | |
| 2 | HMI | WEINVIEW | |
| 3 | Electric Elements | Schneider | |
| 4 | Bearing | NSK/SKF | |
| 5 | Main Motor | China Brand |
The supplier ensures the integrity of the supply scope, in order to meet the user's installation and operation requirements as the principle, the supply requirements involved in the technical specifications also serve as a supplement to the scope of this supply. If the shortcomings are found in the installation, commissioning and operation, the supplier will supplement them. The hydraulic oil, gear oil, saw blade, cooling water tank, cable and material used in commissioning shall be provided by Buyer.
Roll Forming Machine configuration and performance
Composition and Production Process
De-coiler →→Roll Forming→ Cutting→ Unloading
Technical Parameters
| No | Items | Technical Parameters | |
| 1 | De-coiler | Width of Strip | ≤150mm； |
| Thickness of Strip | ≤1mm； | ||
| Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements) | ||
| Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T | ||
| Expand Way | Manual | ||
| 2 | Roll Forming | ||
| Forming Station | 12 Stations | ||
| Driven | Chain | ||
| Pitches of Passes | 300mm | ||
| Max. Width of Strip | 150mm | ||
| Max. Thickness of Strip | 1mm | ||
| Roller Shafts | Φ50mm ,45# (quenching and tempering) | ||
| Roller Material | Cr12,Hardness HRC58-60° | ||
| Main Motor Power | 5.5KW | ||
| 3 | Cutting Device | ||
| Cutting Way | Hydraulic | ||
| Cutting Accuracy | Length Encoder Control Full Length (+2MM) | ||
| Material of Cutting Blade | CR12MOV | ||
| 4 | Unloading | ||
| Manual blanking structure | Rollers | ||
| 5 | Control System | ||
Usage and Characteristics 1. The whole line is controlled by PLC, LCD touch screen and man-machine interface. Realize the interaction between people and PLC. Operators can automatically run (programmable control) and monitor the control process through the set program. Operators can control the production line and modify the control parameters. They can also real-time monitor the operation status of equipment, operation parameters and fault indication. The length of the part can be adjusted by setting the number of the parts. Real-time monitoring equipment operation status and fault indication. 2. There are two modes of operation: manual and automatic. With manual and automatic switching function: in the manual state, can stand-alone operation, easy maintenance; in the automatic state, the full range of production run, the order to start; full line with emergency stop button, easy to deal with emergencies, to ensure that equipment and operators Safety. 3. There is a manual operation panel next to the operator to facilitate the operation of the workers. | |||
