HANGZHOU QIANHE PRECISION MACHINERY CO.,LTD |
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MAGNETIC WIRE TENSIONERS QH19-MTCSS For Fine Wire 0.025-0.12mm ,
With Tension Vlae 4-100g
MAGNETIC WIRE TENSIONERS
Wire tension is one of the most critical parameters of any coil winding process, having an influence on product characteristics, particularly DC resistance of the wire. Wire tension control devices are therefore required to ensure constant wire tension as the wire speed changes during the coil winding process.
One major disadvantage of conventional mechanical wire tensioning devices is that the friction materials are in contact with each other, resulting in mechanical wear to the friction surfaces over. Therefore the wire tension may change from the set value during a series of production runs, requiring adjustment and the consequential disruption may cause loss of efficiency of the coil winding process.
Descriptions
The coil winding magnetic tensioner can be used for tension control
during the winding process of various wires such as enameled wire,
nylon wire, metal wire etc. It can be used to produce coils
,transformer ,stator , motor ,and some other products when
specifically matching with the winding machine.
Comparatively speaking, this tensioner has a simple structure and low cost. It is one of the most widely used tensioners on the market.
Features
1. The quality of the magnetic tensioner is decided by two key
parts: one is the magnet and the other is the bearing.
Magnet: Generally speaking, the more pairs of magnets you use, the
better precision you will get. And Qianhe adopts up to 16 pairs of
high strength permanent magnets. Then it can create damping through
magnetic field transformation and torque changing. It has no
mechanical friction as well so that it can generate long term and
stable tension. On the other side, we adopt a high strength magnet
so that the tension range of the tensioner can be greater and the
application range can be wider.
* Bearing: Qianhe adopts NMB high quality bearing with smaller
resistance and longer service life.
2. Groove design: this can effectively prevent jumping wire during production to ensure finished product quality.
3. Each set of product should be strictly tested before delivery to ensure absolute precision uniformity of the tension scale and tension degree value. When one winding machine requires multiple tensioners at the same time, this will be convenient for debugging and installation of the operators.
4. When the winding machine works normally, the tension should keep pace with back tension. Our tensioner is equipped with a manual nobble which can be used to adjust the value of back tension, so that the adjustment from the operators can be free. So the winding machine can be used for winding which should adapt to square frame or of which the winding speed changes rapidly without causing wire breaking.
5. The specification of the tension arm can be selected according to customer requirements.
Place of origin: | HAGNZHOU CHINA |
Brand Name : | QIANHE |
Model : | QH19-MTCSD |
Feature | Using Permanent Magnet |
Application | CNC-Winding machine |
Suit : | High and normal speed winding |
Tension test condition | wire sppeding 5m/s refer roundness Bobbin |
Products size | 100mm*140mm*32mm |
Weight | 0.5kg |
Minimum order quantity | 1 piece |
Packing details | Carton with Foam |
Dileryy time | 3-5 working days |
Payment terms | T/T,Western Union ,Paypal |
Supply ability | 5000 pcs per month |
Customized | Non-Customized |
"QIANHE" 's tensioner have been widely used in domestic
and overseas,on various of Transformers, inductors, motors, relays,
automotive ignition coils, voice coils and camera most high-end
manufacturer
of fully automatic winding machines and production line,over the
years by virtue of high quality products and quality service won
the praise of users,market occupancy increased year by year.
Specification :
Products Series | Model | Tension Scope | Applied wire diameter | Tension Rod |
(g) | (mm) | |||
MTC Series (vertical type) | QH19-MTCSS | 4-100 | 0.025-0.12 | CX-2# |
QH19-MTC300S | 14-400 | 0.06-0.30 | CX-4# | |
QH19-MTCS | 50-900 | 0.1-0.5 | CX-6# |
Hanging line diagram
Tensioner test conditions :
Line speed is 15M/S, instant start, stop the continuous line, stable tension in the positive
and negative 1%g.
Key features of Type MTCS :
Picture show:
Tensioner packing
Why do you choose us?
1. 100% manufacturer
In hardware tools, the wire winding machine training industry has
more than 10 years of
experience, we have more than and 100 skilled workers.
2. competitive price
One-stop service, from the material of die cutting process,
production, QC, packaging,
delivery. We are sure we produce all the goods. And the quality is 100% rest
assured. Many
customers are very happy to cooperate with us, because we can provide a more
competitive
price as a factory.
3, The best choice of material
All of our goods are the best material from the best suppliers,
whether the material is qualified
can be checked.
4. Quality Control
Before shipment, there are specialized personnel checks, each
product in the packaging before
the inspection is qualified. We guarantee that each product
shipment is perfect for sale.
5. Good service
We promise to answer your question in 24 hours.