POLE SHUT-WELDING MACHINE, MODEL: 500/8200
Proprietary characteristics
- It is specially designed for 5G smart combined pole, highmast,
small monopole. ordinary street light pole, conical pole and
octagonal pole, including all pole molds.
- Dimeter range:60~500mm, Thiickness range:3~8mm, Max length:8.2m.
- On the basis of the qualification of the previous process, after
welding, there is no torsion of the welding seam, and there is no
need for personnel to pry and twist the pole at the back of the
machine to center the weld.
- The driving pole is controlled by frequency conversion, with electric brake stop
function to ensure the stability of head and tail welding,this system can weld the pole from small end to bottom end full
area and almost no left length out of welding. This way is reduced the manual working of the next process.
- The clamping roller is 8 sets from all different direction, the
advantage is reduce the roller pressure to the pole surface, and
reduce the scratch on the surface. It is also suitable for the production of octagonal poles and conical poles. (Note: For machines with 6 unit clamping
roller, because of the oblique clamping roller and the top clamping
roller, the moving distance is inconsistent during the process of
the pole diameter from small to large, and it cannot produce
octagonal poles)
- The pushing type trolley with motorized fast returning back function, no need operator to
push back manually and it reduces the labor intensity of operators.
- Back pushing type trolly with pneumatic clamping device, compared
with manual clamping, simple and fast)
- Submerged Arc Welding function.
- Loading and unloading are on one side of the machine to avoid
long-distance movement of operators. Operators only need to work nearby the welding head, which greatly reduces the labor intensity of
operators
- The multi-bracket structure at the front of the machine is used to
support the street light pole. There is no traditional front
support trolley design, no need to manually push back the front
support trolley, and loading and unloading pole is simple to reduce the manual strength
- with pole back special guiding device.
- Option 1 : CNC control automatic adjustment, CNC control system, as the
light pole diameter changes, automatically adjust the clamping
pressure, automatically adjust the position of the clamping roller,
automatically match the feeding speed and position, and keep the
welding seam always in a closed state to ensure smooth welding
If this option, Model: CNC530/12000
- Option 2 : Through the camera installed on the machine head, the welding
seam is reflected on the screen of main control panel, making the
tracking of the welding seam simple and easy, and reducing the
labor intensity of the operator for monitoring of the welding
- Option 3 : networked production data system
Function 1: it can provide production data to production management
personnel: power on time, welding time, non welding time,
production quantity, etc
Function 2: timely update the software to obtain the best and
latest software and experience data, which can assist customers in
remote fault diagnosis and remote parameter adjustment. It is
convenient for customers to quickly resume production
- Option 4 :Street light pole loading and unloading system: On the left side of
the machine, there is a storage rack, which can store 20~30 poles
(the number varies according to the size of the poles). After the
welding is completed, press the button, and the street light pole
will be discharged to discharge On the storage rack which on right
side of machine, it can store 20 poles (the number varies according
to the size of the poles). No overhead crane is required from each
pole loading to unloading.
- Option 5 :Spare parts,according list
APPLICATION: FOR AUTOMETIC SEAM WELDING POLE
POLE SHUT-WELDING MACHINE , it is suitable for one piece type
polygonal (Octagonal) and circle taper(Conical) light pole. it is automatic welding line, the trolley with speed adjustable frequency motor can push the light pole from small end to big end, The hydraulic cylinder
through mechanical chain, worm wheel push the clamping wheel to
close the pole and do seam welding at same time.
The machine includes the following items:
- Long working table with gear and rack driving system for push
trolley.
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- Trolly for pushing pole, including speed adjust frequency motor,
driving system, guiding device, and pneumatic clamping system.
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- Hydraulic clamping and welding unit,including the 8 sets clamping
wheels for polygonal and conical pole, guide system
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- Submerged Arc Welding system, including power, welding wire feeding
system,flux recycle system, welding ground wire.
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- with mute roller supporting standard
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- hydraulic system,CNC Proportional valve, pump, motor, control system
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- Elctrical control system, including frequency driver, operation
panel, cable etc.
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Optional items |
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TECHNICAL FEATURES |
1 | Workable Diameter | 60-500mm |
2 | Workable length | 8200 mm |
3 | Trolly length | 2000 MM |
4 | Light pole thickness | Light pole diameter: 60~500mm | 3~4.5mm |
Light pole diameter: 200~500mm | 3~8mm |
5 | Clamping feet quantity | 8 units |
6 | Power of Motor for Pump | 4 KW |
7 | Power of Motor for pushing dolly | 4 KW, AC speed changeable type. |
8 | Welding Machine | 500A, (Submerged Arc Welding |
9 | Welding wire diameter | 1.6~2.0 mm |
10 | Working Speed | 1~3m/min |
11 | Main Electric Elements | Schneider (France brand) |
12 | Main motor frequency driver | Schneider (France brand) |
13 | Main motor Brand | WNM, Chinese famous brand |
14 | Welding power Brand | Panasonic(Japanese brand) |
15 | Production Speed: | 8~12 pieces/hour, Based on the general street light pole with a length of 6 meters, the actual operation depends on the
loading and unloading efficiency of operators and the selection of
loading and unloading devices |
16 | Operator number | 1 people |
17 | Weight | 8000 kg(if without loading and unloading system,7500kg) |
18 | Overall sizes (mm) | 27000x3200x4500 mm (LXWXH 长宽高) (note:the width with loading and unloading device.) |
CNC control automatic adjustment, CNC control system, as the light
pole diameter changes, automatically adjust the clamping pressure,
automatically adjust the position of the clamping roller,
automatically match the feeding speed and position, and keep the
welding seam always in a closed state to ensure smooth welding.
Through the camera installed on the machine head, the welding seam
is reflected on the screen of main control panel, making the
tracking of the welding seam simple and easy, and reducing the
labor intensity of the operator for monitoring of the welding
Street light pole loading and unloading system: On the left side of
the machine, there is a storage rack, which can store 20 poles (the
number varies according to the size of the poles). After the
welding is completed, press the button, and the street light pole
will be discharged to discharge On the storage rack which on right
side of machine, it can store 20 poles (the number varies according
to the size of the poles). No overhead crane is required from each
pole loading to unloading.