Active Member
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[China]
Address: 8th Building, Futing Industrial Park, Zhu village, Guanlan, Longhua, Shenzhen, China
Contact name:Andy Chen
Jinghui Industry Limited |
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Zirconia (ZrO2) is the most outstanding high-performance material among all oxide ceramics. Zirconia ceramic components made out of Zirconia generally consist of zirconia as basic material doped with some percentage of other stabilizers like Yttria (Y2O3) or Magnesia (MgO), in the filed, it called partially stabilized. Depending on doping material, it will obtain better properties than pure zirconia because of influencing the stabilizers' microstructure, such as wear resistance, flexural toughness and so on.
The "ceramic steel" titled Zirconia is doped with Yttria forming an ultra-fine ductile structure with sub-micron grain formation leading to enormous bending strengths. Magnesia doped qualities are less strong also showing a coarser microstructure.
We focus on producing a wide range of zirconia ceramic parts, including ceramic tube, ceramic ring, ceramic spacer, ceramic disc, ceramic plate with various different grades with respect to the accuracy, surface quality.
Forming methods
| Dry pressed, Ceramic injection molding, Hot pressed, ISO pressed
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Material available
| Alumina(Al2O3), Zirconia(ZrO2), Silicon carbide(SiO2), Silicon nitride(Si3N4)
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Available types
| Flanged tubes, slotted tubes, one-end closed tubes, square tubes
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Specification
| OD can be from 1 to 50mm, length can be from 10mm to 500mm
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Precision processing
| CNC machining, Precision grinding, Polishing, Lapping,
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Tolerance
| The tolerance of OD and ID can be 0.001mm, the tolerance of length can be 0.001mm
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Surface quality
| Free of cracks, foreign contamination, mirror surface better than Ra0.1
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Key parameters
| Roughness to be 0.02mm, Parallelism to be 0.001mm
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1. Excellent wear resistance, much higher 276 times than stainless steel
2. Higher density than most of technical ceramics, over than 6 g/cm3
3. High hardness, over than 1300 MPa for Vicker
4. Can withstand higher temperatures up to 2400°
5. Low thermal conductivity, less than 3 W/m.k at room temperature
6. Similar coefficient of thermal expansion as stainless steel
7. Exceptional fracture toughness reaches up to 8 Mpa m1/2
8. Chemical inertness, aging resistance and not rust forever
9. Resistance to molten metals due to an extraordinary melting point
We produce various zirconia ceramic components in different materials with a special design.
Datasheet of Technical ceramics
| Property | Units | Material | ||||
| 99.5% alumina | 99%alumina | 95% alumina | ZrO2 (Y-TZP) | ZrO2 (TTZ) | ||
| Density | g/cm3 | ≥3.85 | ≥3.80 | ≥3.60 | ≥5.95 | ≥5.72 |
| Water absorption | % | 0 | 0 | 0 | 0 | 0 |
| Hardness | HV | 1700 | 1700 | 1500 | 1300 | 900 |
| Flexural strength | Mpa | ≥379 | ≥338 | ≥320 | ≥1200 | ≥1200 |
| Compressive strength | Mpa | ≥2240 | ≥2240 | ≥2000 | ≥1990 | 1750 |
| Fracture toughness | Mpa m1/2 | 4-5 | 4-5 | 3-4 | 6.5-8 | 11 |
| Max. service temperature | ℃ | 1675 | 1600 | 1450 | 1000 | |
| CTE | 1×10 -6 /℃ | 6.5~8.0 | 6.2~8.0 | 5.0~8.0 | 8.0~9.5 | 10.2 |
| Thermal shock | T(℃) | ≥250 | ≥200 | ≥220 | ≥300 | 350 |
| Thermal conductivity(25℃) | W/m.k | 30 | 29 | 24 | 3 | 3 |
| Volume resistivity | ohm.cm | |||||
| 25℃ | ＞1 x 10 14 | ＞1 x 10 14 | ＞1 x 10 14 | ＞1 x 10 11 | ＞1 x 10 11 | |
| 300℃ | 1 x 10 12 | 8 x 10 11 | 10 12 -10 13 | 1 x 10 10 | 1 x 10 10 | |
| 500℃ | 5 x 10 10 | 2 x 10 9 | 1 x 10 9 | 1 x 10 6 | 1 x 10 6 | |
| Insulation strength | KV/mm | 19 | 18 | 18 | 17 | 20 |
| Dielectric constant(1Mhz) | (E) | 9.7 | 9.5 | 9.5 | 29 | 28 |
We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining,
precision grinding, laser cutting and so on, it helps us to control the quality very well, also it greatly benefits cost control.
1. We will keep the ceramic parts inside the inner package to be fixed without moving, then it will prevent them from collision each other,
to avoid any cause any chippings during transportation.
2. In addition, the inside of the outer carton will be filled with sufficient protective kinds of stuff.
★ 10+ Years of manufacturing experience in OEM, ODM
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Powerful R&D, mass production capability
★ In-house comprehensive manufacturing types of equipment
★ Rigorous quality
control system and processes
★ Surpassing pre-sales and after-sales service
★ Abide all
orders as the first priority
Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If
you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed
with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials,
dimensions, and designs.
Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling
inspection per international AQL standard. A 100% cosmetic
inspection will be done.
Q7: What other products are you dealing with?
A: We focus on a variety of ceramic tubes, ceramic substrates,
ceramic sheets, textile ceramics besides metalized ceramics.
