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List for kaolin spray drying equipment with an annual output of 35,000 tons

Shanghai Xinyu Packaging Machinery Co., Ltd.

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Address: Floor 3rd, Building 12th, No.100th, Dongwei Road, Dongjing Town, Songjiang area ,Shanghai China

Contact name:Derek Yu

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Shanghai Xinyu Packaging Machinery Co., Ltd.

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List for kaolin spray drying equipment with an annual output of 35,000 tons

Country/Region china
City & Province shanghai shanghai
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Product Details

,Equipment configuration and features:

 

Serial numberNameFeatures
1Feeding system

1. Screw pump: model: GF 50 -2, power: 3 KW, flow rate: 6 000 kg /h; material contact part is 304.

2. The screw pump adopts the products of Anhui Junma Company, which has been used in several sets of spray drying equipment, and the effect is very good.

3. The feeding pipe adopts φ 89 mm stainless steel pipe.

4. The pump is equipped with a frequency converter to adjust the speed.

2Atomization system

1. High-speed centrifugal atomizer R-XH- 10 T type, equipped with power: 45 KW, maximum speed: 1 1 500 rpm, maximum spray 10 000kg/h.

2. Equipped with a set of oil pump, the lubricating oil is cooled by water in the storage tank, the oil storage tank is made of Q235, and the water cooler is made of copper components.

3. Diameter of atomizing disc: Φ 210 mm.

4. Use 304 when the atomizer is in contact with the material.

5. The atomizer adopts frequency conversion speed regulation.

3Hot air system
  • The filter adopts the initial effect, a layer of wire mesh
  • Blower: Model: 4-72-8 C, Power: 30 KW , Speed : 1600 rpm , Air Volume: 24982 ~ 432380 m3 / h, Pressure: 2303 ~ 1816 Pa , at the material contact point For SUS304, with shock pad.
  • The fan is controlled by a frequency converter, which is easy to adjust. The fan adopts the products produced by the national designated factory.
  • Direct-fired natural gas hot blast stove: 4 million kcal, the linear burner adopts domestic well-known brands, is used in multiple sets of equipment, and runs stably and safely.
4Drying tower

1. Volute, hot air distributor: the top hot air inlet volute and hot air distributor adjust the rotation angle of the airflow according to different conditions, effectively divert the gas in the tower, and prevent the material from sticking to the wall. The atomizer mount is left in the middle. It is made of 3mm304 material, with heat preservation in the middle.

2. Drying tower: The inner diameter of the drying tower is 8.4 meters, the height of the straight cylinder is 8.54 meters, and the total height of the inner tank of the drying tower is 15.6 meters . It can withstand a negative pressure of 25 00Pa and will not be damaged in the case of operating errors. The inner wall is a 304 polished mirror panel with a thickness of 3.0 mm , which is welded by argon arc welding. The tower body is outsourced by a stainless steel plate with a thickness of 1.2 mm, and the middle is a Q235 steel skeleton and aluminum silicate with a thickness of 100 mm for thermal insulation. The top of the drying chamber is a stainless steel checker plate with a thickness of 3mm.

3. The tower body is equipped with a tower door and an observation hole, which is convenient for cleaning and observation in the tower. The interface of the tower body and the elbow of the pipeline are designed with arc butt joint to reduce the dead angle.

4. Normal operating temperature: the inlet air temperature of the volute and the hot air distributor is 350 ℃ , and the exhaust air temperature is 110 ℃ . Working pressure in the tower: -100~-1000Pa, limit pressure in the tower: -2000Pa.

5. The straight section and cone of the drying tower are equipped with an air hammer, which is designed by our company, with large vibration and small gas consumption.

5Exhaust and dust removal system

1. Exhaust duct: 304 stainless steel is used in contact with the material .

2. The bag filter adopts mc - 570 type, there is a silo below, and the lower port is equipped with a manual switch butterfly valve.

3. Silo: Φ 6 000mm.

4. Induced fan: Model: G4-73-10D, Power: 55KW, Speed: 1450 rpm , Air Volume: 31554~60533m 3 /h, Pressure: 3301~2194Pa , made of Q235, the bracket is equipped with shock-absorbing pad, the fan It is controlled by frequency converter, which is convenient for adjustment. The fan adopts the products produced by the national designated factory .

7. Chimney pipe: material carbon steel .

6Electrical system

1. The electrical control cabinet is made of carbon steel sprayed with plastic.

2. The control system adopts manual button control, the main parameters such as inlet temperature and outlet temperature are displayed and adjusted on the screen, which is convenient for users to use, and the inlet and outlet air pressure is displayed on the electric cabinet. The electrical control mainly adopts Chint electrical components, which can effectively ensure the reliability, accuracy and safety of electrical operation. (provided by the customer)

3. The atomizer and fan are controlled by frequency converter.

 

,Equipment configuration list and spare parts:

 

NameSpecificationsMaterialQuantitySupplierRemark

Air intake system:

Blower4-72-8cObject contact 3041 setOutsourcing30kw _
Fan inverterPackageAssembly1 setSchneider30kw _

Direct fire

Hot blast stove

4 million kcalAssembly1 set  
Linear burnerPackageAssembly1 setJiangyin fengyuan/shanghai daidingCustomer installation of connecting pipes
Air intake ductΦ10 5 0mm3041 set 2 mm, external insulation 100mm
Air filterInitial effect304 netGroup 1 A layer of barbed wire

Feeding and atomization system:

Screw pumpGf 4 5-2Assembly1 setOutsourcing3 kw
Feed pipePackage3041 setOutsourcing 
AtomizerR-xh- 10 typeAssembly1 set 45kw
For atomizerPackageAssembly1 setSchneider4 5kw
Inverter for screw pumpPackageAssembly1 setSchneider3 kw

Drying tower system:

Inner wall of drying towerΦ8400mm3041 set 3.0mm
Tower stiffenerPackageCarbon steel1 set  
Outsourcing of drying towerΦ8600mm3041 set 1.2mm
Insulation100mm _Aluminum silicate1 set  
Hot air volutePackage3041 set 3mm
Hot air equalizerPackage3041 set 3mm
Doors, mirrors, etc.PackageAssembly1 set  
Air hammerCmd-90Assembly12  

Exhaust and dust removal system:

Outlet ductΦ950mm3041 set 2 mm
Bag filterMc-5603041 set 3 mm
SiloΦ 6 000mm3041 set 3 mm
VentilatorG4-73-10dCarbon steel1 setOutsourcing55KW
Fan inverterPackageAssembly1 setSchneider55KW
Turn off the fanΦ300Assembly2Outsourcing 

Control System:

Control cabinet enclosurePackageCarbon steel1 set  
Electronic control componentsPackageAssembly1 set  
Installed power 

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