Active Member
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[China]
Address: Yandai Village, Dongbeitang area , Wuxi, Jiangsu China
Contact name:
Wuxi City Haijun Hydraulic Electric Machines & Equipment Co., Ltd |
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Horizontal Water Cooling Continuous Casting Machine , R6M / 3 Strands
Quick Detail:
Hydraulic cutting machine
Simple cooling bed
radius: R6M
Strand number : 3 strands
with ISO certification
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
1. Basic standby technical parameters:
Steel billet casting machine radius | 6m |
Strand quantity | 3 strands |
Ladle support type | Ladle turret,Ladle car |
Tundish carriage | Semi-portal, cross sliding function |
Casting method | Metering nozzle, open casting |
Secondary cooling | Water cooling , 1 adjusting circuit |
Withdrawal straightening machine | Totally 5 roller, progressive straightening |
Roll table | Chain group centralized drive |
Dummy bar | Rigid, with self-adapting dummy bar head |
Billet cutting | Hydraulic cutting machine |
Billet conveying | Group centralized live roller table |
Cooling bank type | Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity | 30T |
Tap-to-tap cycle | 60min |
Furnace quantity | 2set |
Production capacity
Working days | 330 days/year |
Average number of daily furnace | 24/day |
Production capacity | 300,000t/year |
3. Casting speed, productivity and strand quantity
R6m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm) | 100×100 | 125×125 | 150×150 |
Casting speed(m/min) | 3.0 | 2.7 | 2.5 |
For 1strand CCM production list:
NO. | Billet size | Casting speed | hourly output (tons) | Daily output 24hour (tons) | Annual output(330days) (tons) |
1 | 100×100 | 3.0m/min | 12.01 | 288. | 95123 |
2 | 125×125 | 2.7m/min | 16.89 | 405 | 133,767 |
3 | 150×150 | 2.5m/min | 21.72 | 521 | 172,061 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade | Casting grade(m/min) | Effective deformation rate(ε) | Allowable deformation rate(εmax) |
Straight carbon steel | 1.8～2.5 | Please refer to the computational table | 0.25 |
Low alloy steel | 1.3～2.0 | Please refer to the computational table | 0.15～0.2 |
4. CCM equipment parts list
№ | Equipment name | Weight | Model and specification | Unit | Quantity | |
1 | Ladle turret | 21T |
| Set | 1 | |
2 | Tundish car | 2.5×2=5T |
| Set | 2 | |
3 | Tundish | 1.4×2=2.8T |
| piece | 2 | |
4 | Mould | 0.5×2=1T | 150×150 | Set | 3 | |
5 | Foot roll of mould | 0.01×2=0.02T |
| Set | 3 | |
6 | Mould cover | 0.1×2=0.2T |
| Set | 3 | |
7 | Oscillator device | 2×2=4T |
| Set | 3 | |
8 | Secondary cooling spray tube | 0.5×2=1T |
| Set | 3 | |
9 | Secondary cooling guiding section rod | 0.7×2=1.4T |
| Set | 3 | |
10 | Secondary cooling vapor exhausting system | 1.5T |
| Set | 1 | |
11 | Withdrawal and straightening machine | 5×2=10T |
| Set | 3 | |
12 | Casting blank vibration prevention system | 0.3×2=0.6T |
| Set | 3 | |
13 | Dummy bar | 0.9×2=1.8T | 150×150 | Set | 3 | |
14 | Dummy bar storage device | 0.7×2=1.4T |
| Set | 3 | |
15 | Shears approach roller | 2×2=4T |
| Set | 3 | |
16 | Flame cutting machine | 3T |
| Set | 3 | |
17 | Automatic cut-to-length device | 0.5T |
| Set | 3 | |
18 | Travelling roller | 2×2=4T |
| Set | 3 | |
19 | Knockout roller | 3.5T |
| Set | 6 | |
20 | Steel transverse delivering machine | 1.5T |
| Set | 3 | |
21 | Hydraulic station system | 2T |
| Set | 1 | |
22 | Secondary cooling water breaker |
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| Set | 3 | |
23 | Cooling automation water distribution plant | 1T |
| Set | 1 | |
24.1 | Control panel |
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| Set | 1 | |
24.2 | Field instrument |
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| Set | 1 | |
24.3 | Computer system |
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| Set | 1 | |
25 | Steel platform | 68T |
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| 1 |
