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Box Corrugated Rotary Die Cutter / Fully Automatic Flexo Printer Slotter Machine

Guangzhou HS Machinery Co., Ltd.

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Box Corrugated Rotary Die Cutter / Fully Automatic Flexo Printer Slotter Machine

Country/Region china
City & Province guangzhou
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Product Details

Carton Box Making Machine Fully Automatic Carton Box Making Machine

 Model:2200x4000 Jumbo  

 

                                                           

1. The machine can finish multi processes one time such as: printing, slotting, creasing, trimming, corner cutting, punching, die cutting, stacking and so on.

2. Machine is designed according to high request and reliable function, humanization operation, it can setting, revision, implement, changing and memories in short time, and display data accurately .

3. All of drive rollers are made of high quality steel, hard chrome plated the surface with grinded.

4. Main drive gears adopt high quality steel with heat treatment with grinded, adopt cross slip system connect each gear, keep gear fix position, ensure transmission precision.

5. The main drive roller adopt keyless connect, decrease the connection gap, ensure printing precision.

6. The machine adopts sealed spray lubrication for gear system, engineer oil automatic balance device; keep the oil level equal in each unit.

7. Motorized digital phase adjustment with "automatic zero return" and "memories" function ( options: PLC control with touch screen)

Standard equipments:

A. Independent Lead Edge Feeder;

B. printers 

C. motorized slotter

D. Rotary Die Cutter with auto trimming device;

E.  Auto Stacker 

Model1600x3600 jumbo1800x4200jumbo1800x3600jumbo2200*3600 jumbo2200*4000 jumbo2200*4600 jumbo2600*3600 jumbo2600*4000 jumbo2600*4600 jumbo2600*5300 jumbo
Machine Speed(m/min)140150150140140140140140140140
Machine Max.speed (pcs/min)110100100100909070707070
Machine Max.feeder Size(mm)1500x36001700x4200188x36002000x36002100x40002100x46002500x36002500x40002500x46002500x5300
Machine min.feeder Size(mm)450x760450x750450x760550x900550x900550x900650x900650x900650x900650x900
Machine Max. printer size (mm)1500x35001600x40001600x334002000x34002000x38002000x42002400x34002400x38002300x44002300x5100
thick of printer Plate(mm)7.27.27.27.27.27.27.27.27.27.2
Max. slotter Dep (mm)560750750750750750850850850850
Max. Thickness of Sheet(mm)15151515151515151515

Machine size (LxWxH)

 

19852x6670x270015000x5200x250014000x4500x230020173x6670x280020173x7070x280020173x7670x280020495x6670x300023495x7070x300023495x7670x300022595x8370x3000

Die-Cutting Unit

The die-cutting unit is responsible for cutting the corrugated paperboard sheets into the desired shape and size. This component of the machine uses a set of sharp blades that are mounted on a die, which is a specialized tool used for cutting.

The cutting dies are made to the customer's desired specifications and are mounted on the die-cutting unit. The machine then presses the die onto the corrugated paperboard sheets, cutting them into the desired shape.

 

 

 

 

 

 Independent Lead Edge Feeder

ItemDescriptions

 

1. Lead Edge Feeding system

1.Vacuum transfer lead edge feeder.

2.Back buffle and side buffle are all motorized adjustment.

3.Feeder sliding block is of aluminum structure to guarantee a more stable working with less vibration.

4.Sheet counting in touch screen.

5.Skip feeding for bigger sheet.

7.Pneumatic lift device with end chain-lock switch for convenient operation.

2. Machine open/cloe

1.Button auto control for machine open/close with alarm device to safeguard operators.

2.Pneumatic locking system, whole machine locked on fixed track by feeder main pneumatic cylinder.

3. Feeding roll1. Endurable rubber-coated feeding roll to add use life.
4. Zero return device1.Computer adopts zero return device with memory function to guarantee the same adjustment standard, auto adjustment of correct position to reduce the waste of boards.
 

Features of printing units

 

ItemFeatures

 

 

 

 

 

 

1. Printing cylinder

1.Printing phase adjustment adopts satellite gear wheel structure, PLC control, digital display, 360 degree circumferential adjustment, stable start, correction positioning.

2.Grinded printing cylinder with harm chrome, with cross line and center line, for convenient cliché fixation and sticking, correct positioning and quick cliché registration.

3.Balance treatment, stable running, for high speed running.

4. Quick and convenient fixing system for the printing cliché.

5. Quick cliché change system to speed up the order renewal time.

6.Zero position device for printing cylinder for quick positioning of cliché change and correction, for repeated carton specification change. Foot stepping device for cliché fixation and dismantling. Phase micro adjustment.

7. Printing cylinder left/right movement distance: 10mm.

8. Diameter of printing cylinder: ø524mm,ø304mm(with cliché thickness)

2. Impression cylinder(ø156mm)

1.Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed.

2.Impression cylinder gap adopts adjustable offset ring, with close structure, precise positioning, adjustment scope: 0-12mm.

3. Feeding roll

1.Up feeding roll: grinded and hard chromed.

2.Lower feeding roll: grinded, sand-frosted and hard-chromed.

3.Lower feeding shaft gap adjustment adopts offset ring with close structure, correction positioning, adjustable at 0-12mm.

4. Rubber roll

 

 

Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed.

2.Steel pipe rubber-coated durable for longlife.

3.Super clutch and auto empty run device against ink dry.

4.Midheight grinding for high LPI big space printing.

5. Rubber roll open/close adopts worm gearbox manual adjustment, with worm gearbox for gap adjustment with scale indication.

5. Anilox roll

1. Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed.

2.Longlife running, anti-grinding and erosion, ideal ink transferring and controlling performance.

3.Pneumatic anilox auto elevation device and empty run device.

4.Speed difference between anilox roll and rubber roll for ink doctoring effect to increase printing quality.

6. Inking system

1.Single-way pneumatic membrane auto circulating pump.

2. Ink filtering net to filter the dirt for nice printing result.

3.Encased ink chamber.

7. Phase adjustment structure

1.Satelite gear wheel design.

2.Motorized circumferential adjustment, digital display, 360 degree run or stop adjustment.

3.PLC control, quick reach, convenient for cliché adjustment.

4. Manual gap Pressure adjustment for all units.

8. Printing cylinder fixed device

1.Electromagnetic braking structure.

2.When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point.

9. Printing cylinder fixed device

1.Electromagnetic braking structure.

2.When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point.

  

 

Features of slotting unit

 

 

ItemFeatures
1. Slotting phase adjustment

1.High precision inverter to adjust the speed, 360 degree adjustment, quick time.

2.Phase zero positioning device to guarantee slotting position sameness.

2. Creasing wheel

1.Manual/motorized adjustment of creasing wheel and slotting knife head position through precise screw pole.

2.Creasing wheel down shaft, slotting knife down shaft adopt offset ring, close structure for precise positioning.

3. Slitting and slotting knife head

1.Blade thickness:7mm. Imported high quality alloyed moon-shaped saw slotting blades, high hardness, high endurability, high grindability.

2.Grinded and hard-chromed slotting shaft for stable running.

3.Manual adjustment of slotting knife head, creasing wheel and slitting knife head.

4.Auto detection device of slotting shaft circumferential position, auto record of the position and guarantee the position auto return.

5. Pre-creaser fixed before slotter.

6. Front knife and back knife seated on one shaft.

 

Features for Rotary Die Cutting Unit

 

ItemFeatures

 

 

1. Die cutting mould cylinder( Down cylinder)

1.Die cutting cylinder is made by high quality steel, fine grinding, hard chromed.

2. Balance treatment to increase stable running.

3.Die cutting mould fixation screws M10, hole distance at 100mm at transversal direction and 18 equal units at circumferential direction.

4.Die cutting wooden mould thickness 13-15mm(five ply), 16-18mm(three ply).

2. Rubber mat cylinder(Down cylinder)

1.Mat cylinder uses high quality steel, grinding, hard chromed.

2.Balance treatment for stable running.

3.Rubber mat thickness 8mm, width 250mm.

4.Rubber mat cylinder mechanical rotary direction change 40mm distance movement structure, movement speed same as the machine running speed.

5.Manual adjustment of die cutting mould gap, adjustment range: 0-16mm.

3. Phase adjustment device

1.Satellite gearwheel structure

2.PLC and encoder control of die cutting phase adjustment for start and stop adjustment.

  

 

 

 

 

 

 

Introduction:

 

Carton boxes have become an important part of our daily lives. From packaging and shipping products to moving and storage, carton boxes are used everywhere. The demand for carton boxes has increased significantly over the years, and so has the demand for machines that can produce them efficiently.

Among the various types of carton box making machines available in the market today, the fully automatic carton box making machine is the most advanced and efficient. It has revolutionized the carton box manufacturing industry by making the process faster, more efficient, and more cost-effective.

In this article, we will discuss the functioning, advantages, and applications of the fully automatic carton box making machine in detail.

What is a Fully Automatic Carton Box Making Machine?

A fully automatic carton box making machine is a modern machine that uses the latest technology to manufacture carton boxes. It is programmed to perform the entire process of carton box making, from feeding the raw material to packaging the finished products.

The machine has several components, including a corrugated paperboard production line, printing unit, die-cutting unit, gluing unit, and a box folding and forming unit. The machine is computer-controlled, which enables it to operate automatically without the need for human intervention.

The Different Components of a Fully Automatic Carton Box Making Machine

 

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