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[China]
Trade Verify
Address: Xiaowu 1st Industrial Area, Xiaowu Village, Dongchong Town, Nansha, Guangzhou, China
Contact name:Johnson
Guangzhou HS Machinery Co., Ltd. |
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Verified Suppliers
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Carton Die Cutting Machine Converting Carton Box Machine
Model:2200x3600 jumbo
Product composition
Quality: Due to high requirements for mechanical quality, raw materials selection, processing, assembly of industrial control over the industry standard, using the new design, quality management system, comprehensive tracking to every detail, delivery to the customer in both hardware and software are a high quality equipment.
Stable: The lead feeder, servo phase, vacuum adsorption, many rows dislocation arrangement design, favors the cardboard stable transmission. Reinforced frame positioning device, gear direct rigid connection in the wallboard, imported gear from Taiwan and bearing from japan with high speed and long-term stability, with integral anilox roller lift version to keep promotion assure printing, the whole machine adopts the French Schneider electric, host, fan, PLC, touch screen use GERMAN SIEMENS.
Precision: Rubber roller surface with double glue technology, low pressure transmission from the impact of the pneumatic pressure, can control the whole vacuum adsorption, more with a word dislocation encryption round ceramic array, cardboard more adsorption, without beating, the overall precision of the anilox roller transmission device, full speed to reduce anilox roller beating, with servo phase adjustment increase anilox roller printing quality, down adjustment pressure structure of the die cutting roller keep paperboard line transmission precision guarantee.
Standard equipments:
A. Independent Lead Edge Feeder;
B. printers
C. motorized slotter
D. RotaryDie Cutter with auto trimming device;
E. Auto Stacker
Features:
1.This machine is designed and made to high quality and safety standard,with the advantages of high speed, auto control and quick order shift.
2. Auto high quality materials and parts.
3. Well hardened and ground transmission gears, hardness more than 60(HRC).
4. Auto zero return and auto reset.
5. Use expansion sets tight link to reduce abrasion of the shaft,keep precision of the machine for long years.
6. All cylinders and rollers are chromed plated for ideal hardness.
7. PLC control system with touch screen control.
8. Able to save order,speed up the order shift.
Specification
| Model | 1600x3600 jumbo | 1800x4200 jumbo | 1800x3600jumbo | 2200*3600 jumbo | 2200*4000 jumbo | 2200*4600 jumbo | 2600*3600 jumbo |
| Machine Speed(m/min) | 150 |
150 | 150 | 120 | 100 | 80 | 80 |
| Machine Max.speed (pcs/min) | 110 |
100 |
100 | 100 | 80 | 60 | 60 |
| Machine Max.feeder Size(mm) | 1500x3600 |
1700x4200 |
188x3600 | 2000x3600 | 2100x4000 | 2100x4600 | 2500x3600 |
| Machine min.feeder Size(mm) | 450x760 | 450x750 | 450x760 | 550x900 | 550x900 | 550x900 | 650x900 |
| Machine Max. printer size (mm) | 1500x3500 | 1600x4000 |
1600x33400 | 2000x3400 | 2000x3800 | 2000x4200 | 2400x3400 |
| thick of printer Plate(mm) | 7.2 | 7.2 | 7.2 | 7.2 | 7.2 | 7.2 | 7.2 |
| Max. slotter Dep (mm) | 560 | 750 | 750 | 750 | 750 | 750 | 850 |
| Max. Thickness of Sheet(mm) | 15 | 15 | 15 | 15 | 15 | 15 | 15 |
Machine size (LxWxH)
| 19852x6670x2700 | 15000x5200x2500 | 14000x4500x2300 | 20173x6670x2800 | 20173x7070x2800 | 20173x7670x2800 | 20495x6670x3000 |
Independent Lead Edge Feeder
| Item | Descriptions |
1. Lead Edge Feeding system | 1. Vacuum transfer lead edge feeder. 2. Back buffle and side buffle are all motorized adjustment. 3. Feeder sliding block is of aluminum structure to guarantee a more stable working with less vibration. 4. Sheet counting in touch screen. 5. Skip feeding for bigger sheet. 7. Pneumatic lift device with end chain-lock switch for convenient operation. |
| 2. Machine open/cloe | 1. Button auto control for machine open/close with alarm device to safeguard operators. 2. Pneumatic locking system, whole machine locked on fixed track by feeder main pneumatic cylinder. |
| 3. Feeding roll | 1. Endurable rubber-coated feeding roll to add use life. |
| 4. Zero return device | 1. Computer adopts zero return device with memory function to guarantee the same adjustment standard, auto adjustment of correct position to reduce the waste of boards. |
Features of printing units
| Item | Features |
1. Printing cylinder | 1. Printing phase adjustment adopts satellite gear wheel structure, PLC control, digital display, 360 degree circumferential adjustment, stable start, correction positioning. 2. Grinded printing cylinder with harm chrome, with cross line and center line, for convenient cliché fixation and sticking, correct positioning and quick cliché registration. 3. Balance treatment, stable running, for high speed running. 4. Quick and convenient fixing system for the printing cliché. 5. Quick cliché change system to speed up the order renewal time. 6. Zero position device for printing cylinder for quick positioning of cliché change and correction, for repeated carton specification change. Foot stepping device for cliché fixation and dismantling. Phase micro adjustment. 7. Printing cylinder left/right movement distance: 10mm. 8. Diameter of printing cylinder: ø524mm,ø304mm(with cliché thickness) |
| 2. Impression cylinder(ø156mm) | 1. Seamless steel pipe for precise processing, balance treatment for st able running, grinding and hard chromed. 2. Impression cylinder gap adopts adjustable offset ring, with close structure, precise positioning, adjustment scope: 0-12mm. |
| 3. Feeding roll | 1. Up feeding roll: grinded and hard chromed. 2. Lower feeding roll: grinded, sand-frosted and hard-chromed. 3. Lower feeding shaft gap adjustment adopts offset ring with close structure, correction positioning, adjustable at 0-12mm. |
4. Rubber roll
| Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed. 2. Steel pipe rubber-coated durable for longlife. 3. Super clutch and auto empty run device against ink dry. 4. Midheight grinding for high LPI big space printing. 5. Rubber roll open/close adopts worm gearbox manual adjustment, with worm gearbox for gap adjustment with scale indication. |
| 5. Anilox roll | 1. Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed. 2. Longlife running, anti-grinding and erosion, ideal ink transferring and controlling performance. 3. Pneumatic anilox auto elevation device and empty run device. 4. Speed difference between anilox roll and rubber roll for ink doctoring effect to increase printing quality. |
| 6. Inking system | 1. Single-way pneumatic membrane auto circulating pump. 2. Ink filtering net to filter the dirt for nice printing result. 3. Encased ink chamber. |
| 7. Phase adjustment structure | 1. Satelite gear wheel design. 2. Motorized circumferential adjustment, digital display, 360 degree run or stop adjustment. 3. PLC control, quick reach, convenient for cliché adjustment. 4. Manual gap Pressure adjustment for all units. |
| 8. Printing cylinder fixed device | 1. Electromagnetic braking structure. 2. When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point. |
| 9. Printing cylinder fixed device | 1. Electromagnetic braking structure. 2. When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point. |
Features of slotting unit
| Item | Features |
| 1. Slotting phase adjustment | 1.High precision inverter to adjust the speed, 360 degree adjustment, quick time. 2.Phase zero positioning device to guarantee slotting position sameness. |
| 2. Creasing wheel | 1.Manual/motorized adjustment of creasing wheel and slotting knife head position through precise screw pole. 2.Creasing wheel down shaft, slotting knife down shaft adopt offset ring, close structure for precise positioning. |
| 3. Slitting and slotting knife head | 1.Blade thickness:7mm. Imported high quality alloyed moon-shaped saw slotting blades, high hardness, high endurability, high grindability. 2.Grinded and hard-chromed slotting shaft for stable running. 3.Manual adjustment of slotting knife head, creasing wheel and slitting knife head. 4.Auto detection device of slotting shaft circumferential position, auto record of the position and guarantee the position auto return. 5. Pre-creaser fixed before slotter. 6. Front knife and back knife seated on one shaft. |
Features for Rotary Die Cutting Unit
| Item | Features |
1. Die cutting mould cylinder( Down cylinder) | 1.Die cutting cylinder is made by high quality steel, fine grinding, hard chromed. 2. Balance treatment to increase stable running. 3.Die cutting mould fixation screws M10, hole distance at 100mm at transversal direction and 18 equal units at circumferential direction. 4.Die cutting wooden mould thickness 13-15mm(five ply), 16-18mm(three ply). |
2. Rubber mat cylinder(Down cylinder) | 1.Mat cylinder uses high quality steel, grinding, hard chromed. 2.Balance treatment for stable running. 3.Rubber mat thickness 8mm, width 250mm. 4.Rubber mat cylinder mechanical rotary direction change 40mm distance movement structure, movement speed same as the machine running speed. 5.Manual adjustment of die cutting mould gap, adjustment range: 0-16mm. |
| 3. Phase adjustment device | 1.Satellite gearwheel structure 2.PLC and encoder control of die cutting phase adjustment for start and stop adjustment. |
Introduction:
As the world becomes more consumer-focused, the demand for carton boxes has increased dramatically. This is because these boxes are widely used for shipping and packaging various goods. However, carton boxes are not just simple containers; they have to be specifically designed and made to meet the unique requirements of each product. That is why carton box manufacturers are using modern technology to produce carton boxes that meet the diverse needs of different consumers.
One of the key machines used in producing carton boxes is the carton die-cutting machine. This machine is specifically designed to cut and shape carton boxes into different shapes and sizes. A die-cutting machine uses a steel cutting plate, called a die, to cut cartons into precise shapes. These shapes can be simple or complex depending on the requirements of the customer.
Now that we have established the importance of carton die-cutting machines, let's look more closely at what they do and what factors to consider when choosing one.
Carton Die-Cutting Machine: The Basics
A carton die-cutting machine is an industrial-grade machine that is heavily used by carton box manufacturers for die-cutting and creasing paperboard and corrugated cardboard. These machines are capable of processing a wide variety of cardboard thicknesses and sizes, thereby making them compatible with a wide range of carton boxes. Depending on the model of the machine, it can accommodate up to 8,000 sheets of carton per hour.
Carton die-cutting machines consist of several key components, including the cutting plates, rollers, feeding systems, and delivery systems. The cutting plates are usually made of steel, fixed on a cylinder, or placed on a flat base. The rollers allow the carton sheets to pass through the machine under pressure, where they are cut and creased before being discharged through the delivery system.
Factors to Consider When Choosing a Carton Die-Cutting Machine
1. Production Capacity
The production capacity of a carton die-cutting machine is one of the most crucial factors to consider. This is because different industries have varying demands for carton boxes, and your machine's capacity should be able to meet those demands. Determine the hourly production needs of your business before you go shopping for a carton die-cutting machine. This will help you to choose a machine that can operate efficiently and handle your production needs without causing undue delays or downtime.
2. Size and Shape of Carton Blades
The size and shape of carton blades significantly impact the production capacity of a carton die-cutting machine. These blades are versatile and can be customized based on the size and shape of carton boxes you need. For instance, if your business produces small carton boxes, then you will need a machine with a smaller blade size. Meanwhile, a larger blade size is required for producing more significant carton boxes.
