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IATF16949 Cold Runner Medical Injection Molding For Plastic Spike Needle

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Address: NO. 96 Jinghai Middle Road, Shatou Community, ChangAn Town, Dongguan City, GuangDong Province, China.

Contact name:Sam Pang

ERBIWA Mould Industrial Co., Ltd

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IATF16949 Cold Runner Medical Injection Molding For Plastic Spike Needle

Country/Region	china
City & Province	dongguan guangdong
Categories	Moulds

Product Details

Medical Plastic Spike Needle Plastic Injection Mould with White Color and Cold Runner

Specifications: 32/44/64/cavity (can be specified / customized)

Warranty: 1 million models (or not counting in one year)

Life: 4 million or more times

Modeling rate: 14-16 seconds / mode

Mold material: mold frame 718H cavity S136 core SKD61 (can be specified / customized)

Mold hardness: mold frame HRc46 cavity HRc52 core HRc56 (material can be specified / custom)

Applicable models: 120T-200T (specified by the number of cavities)

Adopting imported formwork material, Sweden one wins 100 S136 cavity and core, Japan sets up SKD61 thimble and core, the whole quenching inlay is made, semi-automatic production design. The service life is more than 4 million times.

we could provide a turnkey solution for you:

1. Initial design support from NDA.
2. Over 25 years plastic injection mold experience.
3. 7 injection machines in house for make plastic production.
4. Other process support: painting & electroplating, silkscreen, ultrasonic etc.
5. Assembly, test, package & shipping experience to support a one-stop solution for you.

Product Range:
The maximum injection molded size is 2000mm*1400mm*1100mm.
Tolerance Range: ±0.05mm ~ ±0.2mm
Surface Treatment: Color can be custom made, please let us know the Pantone color code before production.
Quality Control:
Quality inspection will be performed strictly under ISO9001:2008 management standard.
Inspection tools are including: Projector, CMM, Chromatographic Instrument, Abrasion Tester.

32Cavity Centrifuge tube Mould
name: 16 cavities plastic test tube mould
mould material :SKD61
cavity :32 cavities
Shaping Mode :Plastic Injection Mould
runner :hot runner
mould design :3D/2D
design days :1 Day
mould life: 1million shots
plastic material :PET
steel hardness :36-52HRC(according to different steel)
payment : 40% of deposit by L/C T/T 60% of balance by L/C T/T
delivery time:45-60 days
specification: depends on customers' demand

Equipment List

Equipment type	Qty(Set)	Model	Brand	Origin	Precision(μ)	Date of use (Year)	(xyz)mm
Milling	7	8SS	Taizheng	Taiwan	0.01mm	2014	600320330
Milling	4	SHCM-97A	Gentiger	Taiwan	0.01mm	2016	650350360
Grinding	10	SGM450	Shuguang	Taiwan	0.003mm	2016	400150250
Grinding	8	JL-614	Joen Lih	Taiwan	0.003mm	2012	400150250
Drilling	3	Z305*16/1	ZOJE	China	1mm	2016	z=850
Drilling	3	M3-M16	Xianwei	China	1mm	2016	z=500
EDM	5	cnc-edm-he130	HSPK	China	0.01mm	2016	1300600400
	8	cnc-edm-he100	HSPK	China	0.01mm	2016	1000500400
	6	Sodick AM30L	Sodick	Japan	0.005mm	2014	300200200
	3	TOPEDM MP50	TOPEDM	Taiwan	0.005mm	2012	400280250
	4	ARD M30	ARD	Taiwan	0.005mm	2012	250200200
Wire Cut	2	AQ360LS	Sodick	Japan	0.005mm	2010	360250220
	3	AQ550LS	Sodick	Japan	0.005mm	2010	550350320
	2	Charmilles 240	Charmilles	Switzerland	0.003mm	2010	250200220
	1	CHMER	CHMER	Taiwan	0.005mm	2010	1300600400
	1	K7	K7	China	0.01mm	2010	1000500400
CNC	5	α-d14mia	FANUC	Japan	0.005mm	2016	500400330
	3	MXV1020	YCM	Taiwan	0.005mm	2016	1020520540
	1	MV66A	YCM	Taiwan	0.005mm	2016	660520540
	2	FV85A	YCM	Taiwan	0.005mm	2016	850620630
	1	FV125A	YCM	Taiwan	0.005mm	2016	1270520540
	1	TV146B	YCM	Taiwan	0.005mm	2014	1400620630
	2	Hartford-2150H	Hartford	Taiwan	0.01mm	2014	20001500780
	1	Hartford-1000	Hartford	Taiwan	0.01mm	2014	1000600630
	2	TAKUMI H16	TAKUMI	USA	0.01mm	2017	16001300700
	1	MB-56VA	OKUMA	Japan	0.005mm	2014	1000560550
	1	5 Axis AV-2516X/2516HX	Quick Jet	Taiwan	0.004mm	2017	25001600800
	1	3 Axis AV-1612	Quick Jet	Taiwan	0.002mm	2017	16001200700

Inspection	2	Inspector	Hexagon	Sweden	0.002mm	2016	20001000700
	6	Microscope	Micat	Taiwan	0.002mm	2016	400300150
	1	Mitutoyo C7106	Mitutoyo	Japan	0.003mm	2014	1500800500
	2	MF-A1720	Mitutoyo	Japan	0.003mm	2014	400300150
	1	Micro-Hite M600	TESA	Switzerland	0.005mm	2014	0~600mm
	1	GTR-4 LS	OSAKA	Japan	0.005mm	2014	Gear Tester
	1	MFC1001	NIKON	Japan	0.003mm	2015	Z=100
Injection Mold Machine	4	Haitian 100 Ton	Haitian	China		2012	100T
	1	Haitian 180 Ton	Haitian	China		2012	180T
	1	Haitian 200 Ton	Haitian	China		2012	200T
	4	Taichung 120 Ton	Taichung	Taiwan		2014	130T
	1	Taichung 200 Ton	Taichung	Taiwan		2014	200T
	1	ARBURG 420C	ARBURG	Germany		2016	110T

Working Flow Chart

RFQ

Purchase Order

Mold Flow Analysis & DFM analysis

Mold design

Design validation

Tolerance analysis

Mold making(full dimension measurement)

Mold trial(free samples, FAI, CPK)

4 hours running before mold delivery

Main QC Procedure:

1. Review on the Mold Specification Sheet

2. Steel Hardness Inspection

3. Electrodes Inspection

4. Cavity and Core Dimension Inspection

5. Pre-assembly Inspection

6. Trial Repor and Plastis Parts Dimension Inspection

7. Final Mould Check (Before Shipment)

8. Package Inspection

Delivery and Package:

Wooden Package for Mould

Carton Package for Plastic Parts

Plastic Samples Deliveried by DHL, FEDEX, TNT

Mould Deliveried by Plain, Ship or Train

Why Choose Us?

– We can Provide:
1. Professional and experienced workers
2. Advanced technology and equipment
2. Competitive price & OEM design
3. Design drawings for free
4. Injection mold production more than 15 years of experience
7. We use eco-friendly material
8. A very strict quality controlling system
9. Delivery on time

– And During Manufacturing We Will:
1. Update production process by weekly report with pictures
2. Send video and photos to customers during mould test
3. Confirm packaging with customer before mould delivery
4. One year warranty, all maintenance are free of charge during warranty

FAQ For Customers

Q1. When can I get the price?
A: We usually quote within 24 hours after we get your inquiry. Or please call us or send us email so that we will make the quotation soonest.
Q2. How long is the lead-time for mold?
A: It all depends on the mold’s size and complexity. Normally, the lead time is 25-35days. If the molds are very simple and with small size, we can work out within 15 days.
Q3. I have no 3D drawing, how should I start the new project?
A: You can supply us a sample, and we will help to finish the 3D drawing design.
Q4. Before shipment, how to make sure the products quality?
A: We will supply you a video for production process detail include process report, products size, structure and surface detail, packing detail and so on.