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Precise Die Cut Offset Printing Polycarbonate Profile Sheet For PC Card Body Production

MKarte Material Technology (Tianjin) Limited

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Precise Die Cut Offset Printing Polycarbonate Profile Sheet For PC Card Body Production

Country/Region china
City & Province tianjin tianjin
Categories Plastic Sheets
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Product Details

Normal PC Films Without Coating Laminated With PC Plastic Sheet for PC Card Body Production

 

Production Specification

1. Normal PC Films Without Coating Laminated With PC Plastic Sheet Introduction

Normal PC Films Without Coating Laminated With PC Plastic Sheet is specially produced for PC card body lamination with printed sheets. It has such good features like strong lamination adhesion, excellent tensile strength, wear resistance and high temperature resistance. It is widely used in such cards as anti-fake IC cards, driving license card, transportation card and passport etc.

Normal PC Films Without Coating Laminated With PC Plastic Sheet has many special characteristics that other engineering plastics don’t contain, due to the flexible carbonate group and the rigid benzene ring in its molecular structure. Therefore it’s widely used. Due to the specialty in its structure, PC has a range of unique advantages such as excellent light transmittance, relatively high glass transition temperature, desirable chemical modification, easy for physical modification, excellent impact toughness, creep resistance, electrical in insulation and weathering resistance.

PC overaly and sheets that made from polycarbonate have a wide range of temperature (-30~120℃), dimensional stability, excellent comprehensive properties and easy to process, therefore they are very widely used.

PC Plastic cards process in general :

1. Print directly to the surface of sheets

2. Hot press laminate with PC overlay films when the ink dries.

3. Punch out cards from the fused materials.

4. Other art-works, such as embossing, hot stamping, hole punching, screen printing etc.

5. Finished cards.

2. Normal PC Films Without Coating Laminated With PC Plastic Sheet Specification

Product details :

Normal PC Films Without Coating Laminated With PC Plastic Sheet which is for PC card making ,this material has under mentioned advantages :

1. Excellent strength and wear-resisting.
2. High temperature and low temperate resistance.
3. Perfect application for anti-fake IC cards, driving license card, transportation card and passport etc..
4. Environment-friendly material.
5. Longer service life.
Parameters :

1. Size: in reel  or in sheet as 210*297mm ( A4 ) , 310*480mm ( A3 ) or as per customer requirements

2. Normal thickness in mm: 0.04,0.05,0.06,0.08,0.10

3. Color : Transparent or without coating on surface.

4. Package method : in reel ,or 500 sheets per bag, 4 bags per carton or customized,  and the cartons are piled up and firmly fixed on solid plywood pallets

5. Storage condition : Sealed, moisture-proof, room temperature under 40℃ , Keep it horizontally, avoid heavy pressing and direct sunlight .

6. Laser engraving performance: cannot be laser engraved

Product nameNormal PC Films Without Coating Laminated With PC Plastic Sheet for PC Card Body Production
ModelMUO-PC
ColorTransparent or clear 
Thickness Range0.04- 0.1 mm
Vicat point ℃148
Tensile strength165 Mpa
Tear strength>65
Density1.23g/cm³
Thermal shrinkage<0.5%
Roughness valueRa0.58-3.2
Glue coatedWithout coating on both sides
Packing PE Film inside + Carton box +Pallet
Advantage

Excellent strength and abrasion resistance, high and low temperature resistance;

suitable for card body performance and anti-counterfeiting technology requirements, such as id card, driving license, e-passport, etc

Normal PC Films Without Coating Laminated With PC Plastic Sheet is known as the new reliable material for PC card body production. It has such features as high vicat point and cannot be used for laser engraving. The PC sheet is perfect for making ID card, E-Passport etc.

Features as below:

Secure layered construction

Polycarbonate cards are made of layers of polycarbonate films, laminated into a single solid layer. Unlike other card materials, lamination can be carried out without the use of an adhesive. The films cannot be subsequently separated without destroying the card enhancing protection against tampering and fraud. Chips and antennas can be securely embedded in the layered films of a polycarbonate card.

Long-term performance

Polycarbonate overlay also offer excellent mechanical and thermal properties. They are resistant to heat up to 145°C and do not warp after extended exposure to high temperatures. Polycarbonate retains its stiffness even at low temperatures.

Polycarbonate is used to make CDs, bulletproof glass, water bottles and, increasingly, cards and secure passport laminates. Stronger and more expensive than PVC, its durability makes polycarbonate an ideal material for cards intended for a service life of ten years or more, such as national ID, passports and driving licenses. When finally incinerated for disposal, polycarbonate mainly produces water and carbon dioxide.

Personalization

Polycarbonate cards can benefit from the high-cost but virtually tamper-proof personalization technique of laser engraving.

FeatureTesting methodUnitTesting value
Physics
Specific gravityASTM D792G/cm³1.23
Average water absorptionASTM D570%0.35
Mechanical
Tensile strengthASTM D882Psi9,800
ISO R1184-1987Mpa165
Ultimate elongationASTM D882%>155
Impact strengthJIS-k6745In-ibs150
Tear strengthASTM D1922G/mil>65
Temperature resistance
Vicat softening pointASTM D1525148
Thermal shrinkageD1204%<0.5
Electrical
Dielectric strengthASTM D149V/mil1700
Volume InsulationASTM D257Ohm.m10 16
Surface InsulationASTM D257Ohm10 15
Roughness value
Medium sand umRa3.05~3.2
Fine sand umRal.5~2.1
Matte umRa0.58
Featureunitlimit
Thickness tolerance%>0.5±0.006mm
≤0.5 ±0.004mm

 

3. Application of Normal PC Films Without Coating Laminated With PC Plastic Sheet

It is widely used in such cards as anti-fake IC cards, driving license card, transportation card and passport etc.

4. Packing of Normal PC Films Without Coating Laminated With PC Plastic Sheet

In standard export carton and are packed on plywood pallet

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