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JLK-500/48+48 Armouring Machine Rigid Frame Type For Steel Wire 0.5-3.5mm

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JLK-500/48+48 Armouring Machine Rigid Frame Type For Steel Wire 0.5-3.5mm

Country/Region china
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Product Details

JLK-500/48+48 Rigid Frame Type Armouring Machine for Steel Wire 0.5-3.5mm
 
1. Application: 
This machine is mainly used for the production of low-carbon steel wire armor for large cross-section cables and non retreat twisting of aluminum alloy wires; It can also be used for non untwisted stranding of copper circular wire cores.
 
2.Overview of equipment composition
The entire machine is driven by a separate motor, and the hinge and traction are driven by separate motors. The hinge is driven to rotate through a dedicated gearbox. The control of the entire machine adopts Siemens S7-200 series PLC to ensure synchronization accuracy. In actual production, the operator can set the process parameters such as the pitch of each section of the twisted wire and the speed of the production line on the touch screen according to the required cable specifications. When starting up, the PLC automatically calculates the speed of each transmission part, ensuring the synchronization of the entire machine and the accuracy of the twisted wire pitch, and achieving stepless speed regulation of the entire machine.
The tension of the wire reel of the twisted body is controlled and adjusted by mechanical friction to ensure the stability of the wire reel tension.
The operation of the entire machine adopts Siemens S7-200 series PLC and fieldbus for unified control, coordinating the working status, operation, and speed control of various electrical parts of the machine. The operation touch screen adopts Siemens color human-machine interface to control operation.
 
3. Main technical parameter:
 

Low carbon steel wireΦ1.0-Φ3.15mm
Max core dia. Before armouring≤Φ80mm
Rotation speed72.5r/min(working speed)
Armoring pitchStepless adjust on PLC
Main stranding motor power90kw (AC variable frequency motor)
Φ600x2 non-metallic taping machine speed500r/min
Non-metallic taping machine pitchStepless adjust
Non-metallic taping machine motor power11kw (AC variable frequency motor)
Φ800x2 metallic taping machine speed450r/min
Metallic taping machine pitchStepless adjust
Metallic taping machine motor power22kw (AC variable frequency motor)
Max traction force5 T
Max traction line speed30m/min
Pneumatic caterpillar motor power37kw (AC variable frequency motor)
Pay-off bobbin size in cagePN500(customer bobbin drawing)
Center Pay-off bobbin sizePN1600-PN3150
Take-up bobbin sizePN1600-PN3150
Machine center high1000mm

 
4. Main Component:
 

3150mm portal pay-off rack1 set
# type through wire frame1 set
48+48-500 main cage1 set
Automatic side bottom loading bobbin system2 set
Closing wire die holder2 set
Φ600x2 non-metallic taping machine1 set
Φ800x2 metallic taping machine1 set
Mechanic and digital Meter counter1 set
6000kg caterpillar machine1 set
3150mm portal take-up and traverse line rack1 set
Electrical control system1 set
Safety fence1 set

 
5. Electrical control system:

  • The power supply is a three-phase five wire system: 380V (± 10%) 50HZ
  • This machine adopts a sub motor drive (the motor adopts a variable frequency motor), and each AC variable frequency motor adopts a frequency converter to control the speed. The entire machine is controlled by a Siemens programmable controller, and the Siemens touch screen controls the operation. The main machine starts with a delay after the alarm bell rings.
  • This machine is equipped with the following protections
  • Frequency converter fault alarm.
  • Overload protection and power supply protection for receiving and discharging cables.
  • Air pressure undervoltage protection.
  • Wire breakage protection.




7. Main parts brand:

7.1Bearing brand(Ha,Wa, Luo.)
7.2Low voltage appliance brand(Chint)
7.3Brand of main drive motor(Jianghuai )
7.4Pneumatic components(AirTAC)
7.5Frequency conversion controller(Inovance )
7.6PLC(SIEMENS)
7.7Touch screen(MCGS)

 
8. Document with machine

8.1Use Manual1 set
8.2Foundation diagram1 set
8.3Overall diagram1 set
8.4Electrical drawing1 set
8.5Gas circuit layout1 set

 
 

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