Beyde Trading Co.,Ltd |
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JLK-500/48+48 Rigid Frame Type Armouring Machine for Steel Wire
0.5-3.5mm
1. Application:
This machine is mainly used for the production of low-carbon steel
wire armor for large cross-section cables and non retreat twisting
of aluminum alloy wires; It can also be used for non untwisted
stranding of copper circular wire cores.
2.Overview of equipment composition
The entire machine is driven by a separate motor, and the hinge and
traction are driven by separate motors. The hinge is driven to
rotate through a dedicated gearbox. The control of the entire
machine adopts Siemens S7-200 series PLC to ensure synchronization
accuracy. In actual production, the operator can set the process
parameters such as the pitch of each section of the twisted wire
and the speed of the production line on the touch screen according
to the required cable specifications. When starting up, the PLC
automatically calculates the speed of each transmission part,
ensuring the synchronization of the entire machine and the accuracy
of the twisted wire pitch, and achieving stepless speed regulation
of the entire machine.
The tension of the wire reel of the twisted body is controlled and
adjusted by mechanical friction to ensure the stability of the wire
reel tension.
The operation of the entire machine adopts Siemens S7-200 series
PLC and fieldbus for unified control, coordinating the working
status, operation, and speed control of various electrical parts of
the machine. The operation touch screen adopts Siemens color
human-machine interface to control operation.
3. Main technical parameter:
Low carbon steel wire | Φ1.0-Φ3.15mm |
Max core dia. Before armouring | ≤Φ80mm |
Rotation speed | 72.5r/min(working speed) |
Armoring pitch | Stepless adjust on PLC |
Main stranding motor power | 90kw (AC variable frequency motor) |
Φ600x2 non-metallic taping machine speed | 500r/min |
Non-metallic taping machine pitch | Stepless adjust |
Non-metallic taping machine motor power | 11kw (AC variable frequency motor) |
Φ800x2 metallic taping machine speed | 450r/min |
Metallic taping machine pitch | Stepless adjust |
Metallic taping machine motor power | 22kw (AC variable frequency motor) |
Max traction force | 5 T |
Max traction line speed | 30m/min |
Pneumatic caterpillar motor power | 37kw (AC variable frequency motor) |
Pay-off bobbin size in cage | PN500(customer bobbin drawing) |
Center Pay-off bobbin size | PN1600-PN3150 |
Take-up bobbin size | PN1600-PN3150 |
Machine center high | 1000mm |
4. Main Component:
3150mm portal pay-off rack | 1 set |
# type through wire frame | 1 set |
48+48-500 main cage | 1 set |
Automatic side bottom loading bobbin system | 2 set |
Closing wire die holder | 2 set |
Φ600x2 non-metallic taping machine | 1 set |
Φ800x2 metallic taping machine | 1 set |
Mechanic and digital Meter counter | 1 set |
6000kg caterpillar machine | 1 set |
3150mm portal take-up and traverse line rack | 1 set |
Electrical control system | 1 set |
Safety fence | 1 set |
5. Electrical control system:
7. Main parts brand:
7.1 | Bearing brand | (Ha,Wa, Luo.) |
7.2 | Low voltage appliance brand | (Chint) |
7.3 | Brand of main drive motor | (Jianghuai ) |
7.4 | Pneumatic components | (AirTAC) |
7.5 | Frequency conversion controller | (Inovance ) |
7.6 | PLC | (SIEMENS) |
7.7 | Touch screen | (MCGS) |
8. Document with machine
8.1 | Use Manual | 1 set |
8.2 | Foundation diagram | 1 set |
8.3 | Overall diagram | 1 set |
8.4 | Electrical drawing | 1 set |
8.5 | Gas circuit layout | 1 set |