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250r/Min Cable Stranding Machine 630/12+18+24 Type Wire Stranding Machine
630/12+18+24 Type Rigid Frame Copper Wire Conductor Stranding
Machine
BEYDE Electric wire and cable equipments2022022...
1. Application for Rigid Frame Copper Wire Conductor Stranding
Machine :
The machine is mainly used for stranding copper wire, aluminium
wire and ACSR wire into round-shaped, fan-shaped and brick-shaped.
2. Technical parameter for Rigid Frame Copper Wire Conductor
Stranding Machine :
| No. | Parameter name | Unit | JLK400/12+18+24 Type | JLK500/12+18+24 Type | JLK630/12+18+24 Type |
| 1 | Wire-core diameter | mm | Copper 1-4 Aluminium 1.5-5 | Copper 1.4-4 Aluminium 1.5-5 | Copper 1.5-4 Aluminium 1.8-5 |
| 2 | Max Wiring diameter | mm | 40 | 50 | 60 |
| 3 | Cage speed | r/min | 165 | 141 | 125 |
| 4 | Wiring pitch | mm | 10-888 | 48-959 | 64-1152 |
| 5 | Wire speed | m/min | 1.8-52.4 | 6.8-58.5 | 8-61 |
| 6 | Pay-off bobbin | mm | PN400 | PN500 | PN630 |
| 7 | Take-up bobbin | mm | PN1000-PN2000 | PN1000-PN2000 | PN1250-PN2500 |
| 8 | Taping head speed | r/min | 229-1435 (No stage) | 120-493 (No stage) | |
| 9 | Taping pitch | mm | 1-228 | 17-630 | |
| 10 | Central height | mm | 1000 | 1000 | 1000 |
The machine is used for stranding copper, Aluminum. Stranding round, compressed, compacted or sector-shaped conductors to be used for cable manufacturing or for the Over Head Conductors. Rigid stranding lines are ideal machines for making conductors of large size for LV/MV/HV power cables and overhead conductors (AAC/AAAC/ACSR). Prepared for Bobbin Dia. 630mm to 710mm with automatic side or floor loading system at 45°as well as special systems adapted to customer needs. Configuration from 19 to 127 wire.
Equipped with a constant tension control system and intelligent brake system:
By Tracking(Supersonic) the length of wire wrapped in the bobbin, the length of wire remaining on the bobbin will be detected and transmitted to PLC. The PLC will control the in-taking air by a proportional valve and make the tension of the wire constant following the length of the wire remaining. Two groups control the tension of brake discs for paying off to ensure the pressure on discs is equal. The pneumatic brake system is controlled by an intelligent brake system. When an emergency stops the machine, the speed signal of each cage will be transmitted to PLC by the sensor. PLC will make calculations automatically and provide different brake forces to each cage by proportional valve accordingly. Then the different cages will stop synchronizing.
The convert control system to guarantee loading successfully at one time:
The trolley is controlled by the converter, the operation is slow-faset-slow, which means the trolley starts slowly, moves qualicy, and approaches the cage slowly. It can make the trolley running stable, reliable, and precise. Mechanical and electrical positioning.
Electrical Control System:
The synchronal control system for separate motorized strander is different from other similar strander system by other makers. It's easy to operate by setting up all parameters on the touch screen. All process parameters can be recollected. A unique pro and data collection system ensure the machine running is stable and reliable. The precision of lay length is less than 3% when emergency stop and less than 1% when normal stop of the line (Profibus communication control).
