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4 Flute Roughing End Mill 4mm Tungsten Carbide Endmill Milling Cutter

Shenzhen Bwin Precision Tools Co., Ltd.
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Shenzhen Bwin Precision Tools Co., Ltd.

4 Flute Roughing End Mill 4mm Tungsten Carbide Endmill Milling Cutter

Country/Region china
City & Province shenzhen
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Product Details

4F HRC45 Carbide 4 Flute Roughing End Mill 4mm 6mm 8mm 16mm 20mm Milling Cutter

 

Characteristic:

Raw material of imported tungsten steel

Corrugated multi tooth design

Negative front angle design

Cross section chip removal groove

Round chamfer

Description:

  • The new fine grain tungsten steel base material with high wear resistance and strength is specially used for carbide roughing end mill for high hardness and high-speed cutting applications
  • Corrugated multi tooth design, aiming at rough milling, with fast rough cutting speed, milling to the end.
  • Suitable negative front angle design is adopted, giving consideration to the strength and sharpness of the cutting edge. Colleagues use large core diameter to enhance the rigidity of the tool, and the cutting and chip removal are stable.
  • The chip removal groove is designed to ensure smooth chip removal during processing, which can effectively reduce the crack and wear of products. Unique spiral edge angle, sharp, wear-resistant and smooth cutting, greatly improving cutting efficiency.

 

Applicable processing materials:

  • Stainless steel, aluminum alloy, die steel, tool steel, carbon steel, alloy steel, cast iron, general iron materials, etc.

 

Milling parameters:

HRC45 Carbide Roughing End Mill
 
Tool lengthfz&v
Short

1

Long10.9
Overlength0.8
Speciality0.6
TypeMaterial

Strength

N/mm²

 

Hardness

HRC

Cooling
Air

Dry cutting

Lubricating fluid
PPI

P1.1

Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel<700
P1.2quenched and tempered steel                                       <1200
P2P2.1Alloyed nitrided steel, carburized steel and quenched and tempered steel<900
P2.2Tool steel, bearing steel, spring steel and high-speed steel<1400 
P3P3.1Tool steel, bearing steel, spring steel and high-speed steel<900
P3.2Tool steel, bearing steel, spring steel and high-speed steel<1500 

 

Sloting
Vc
(m/min)
fz(mm/Tooth)
Diameter
246810121620
1120.010.0180.0260.0340.0410.0480.060.069
920.010.0170.0250.0320.0380.0450.0560.065
1000.010.0180.0260.0340.0410.0480.060.069
720.0090.0150.0220.0280.0340.040.050.058
640.010.0180.0250.0320.0390.0450.0570.066
560.0090.0160.0230.0290.0360.0410.0520.06

 

Roughing
Vc
(m/min)
fz(mm/Tooth)
Diameter
246810121620
2280.0180.0310.0450.0570.0700.0810.1010.118
2080.0170.0290.0420.0540.0650.0710.0950.11
1840.0180.0310.0450.0570.0700.0810.1010.118
1440.0150.0260.0370.0480.0580.0680.0850.098
1320.0170.030.0420.0540.0660.0770.0960.112
1120.0150.0270.0390.050.0600.070.0880.102

 

Finish
Vc
m/min
fz(mm/Tooth)
Diameter
2468101214161820
3320.0280.050.070.0910.110.1280.1440.160.1730.186
2720.0260.0460.0660.0850.1030.120.1350.150.1620.173
3040.0280.050.070.0910.110.1280.1440.160.1730.186
2120.0230.0410.0590.0760.0920.1070.1210.1340.1450.155
1960.0270.0470.0670.0860.1040.1220.1370.1520.1650.177
1680.0240.0430.0610.0790.0950.1110.1250.1390.1500.161
 
Note:
  • If the following carbide roughing end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide roughing end mill according to your needs.
SpecificationFlute Dia(D)Flute Length (C)Shank Dia(D)Overall Length(L)
Φ4*10*d4*50L410450
Φ5*13*d5*50L513550
Φ6*15*d6*50L615650
Φ8*20*d8*60L820860
Φ10*25*d10*75L10251075
Φ12*30*d12*75L12301275
Φ8*35*d8*100L8358100
Φ10*40*d10*100L104010100
Φ12*45*d12*100L124512100
Φ14*45*d14*100L144514100
Φ16*45*d16*100L164516100
Φ18*45*d18*100L184518100
Φ20*45*d20*100L204520100
 

Instructions:

1. Before using the carbide roughing end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

 

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill

 

FAQ

Q1. The tool breaks when cutting in or pulling out the workpiece

The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.

 

Q2. Tool breaks during normal machining

Reduce the feed rate and cutting depth.

The tool shall be passivated.

Replace the clamp or spring collet.

The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.

Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.

If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.

 

Q3. The tool breaks when the feed direction changes

(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.

(2) Reduce (decrease) the feed before and after the direction change.

(3) Replace the clamp or spring collet.

 

Q4. Problem: Part of the blade tip breaks

Chamfer the corners with manual grinding.

Change down milling to up milling.

 

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