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45 60 90 120 Degree Chamfer End Mill TiSiAlN Coating Milling Cutter Endmill

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Address: No.1613, honghai Bldg., Songgang Rd., Baoan Area ,Shenzhen , China

Contact name:Judy Le

Shenzhen Bwin Precision Tools Co., Ltd.

45 60 90 120 Degree Chamfer End Mill TiSiAlN Coating Milling Cutter Endmill

Country/Region	china
City & Province	shenzhen

Product Details

45 60 90 120 Degree Carbide Chamfering End Mill HRC55 Nano Chamfer Milling Cutter Endmill

Quick Detail:

Wear resistant and resistant to aging
Constant cutting, fast processing speed
Tungsten steel base material, solid and durable
Coating process, prolonging service life
Passivation technology, anti collapse blade
Unequal bottom edge, reducing resistance

Description:

Selected tungsten steel materials, specially made bar for quenching materials, with the precision of less than 0.002, high hardness, more wear-resistant, sharp and not easy to break, and longer service life; German cutting tool technology is used to avoid the empty position, effectively preventing the workpiece from being missed during full edge cutting; High temperature resistant coating of fine particles, not afraid of high-speed milling, increases durability and ensures smooth chip removal; After the tool is grinded, the particles adhered to the tool are completely removed and the edge is passivated through passivation technology, which makes it easier to process high hard materials, prevent the edge from collapsing, and prolong the service life of the tool; The tail is anti-skid, the clamping is more tight, and it is not easy to slip. The chamfer is formed, which is convenient for installation and use.

Milling parameters:

HRC45 Carbide End Mill				Tool length		fz&v
				Short		1
				Long1		0.9
				Overlength		0.8
				Speciality		0.6
Type			Material	Strength N/mm² Hardness HRC	Cooling
					Air	Dry cutting	Lubricating fluid
P	PI	P1.1	Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel	<700	√	√	√
		P1.2	quenched and tempered steel	<1200	√	√	√
	P2	P2.1	Alloyed nitrided steel, carburized steel and quenched and tempered steel	<900	√	√	√
		P2.2	Tool steel, bearing steel, spring steel and high-speed steel	<1400	√		√
	P3	P3.1	Tool steel, bearing steel, spring steel and high-speed steel	<900	√	√	√
		P3.2	Tool steel, bearing steel, spring steel and high-speed steel	<1500	√		√

Sloting
Vc (m/min)	fz(mm/Tooth)
	Diameter
	2	4	6	8	10	12	16	20
112	0.01	0.018	0.026	0.034	0.041	0.048	0.06	0.069
92	0.01	0.017	0.025	0.032	0.038	0.045	0.056	0.065
100	0.01	0.018	0.026	0.034	0.041	0.048	0.06	0.069
72	0.009	0.015	0.022	0.028	0.034	0.04	0.05	0.058
64	0.01	0.018	0.025	0.032	0.039	0.045	0.057	0.066
56	0.009	0.016	0.023	0.029	0.036	0.041	0.052	0.06

Roughing
Vc (m/min)	fz(mm/Tooth)
	Diameter
	2	4	6	8	10	12	16	20
228	0.018	0.031	0.045	0.057	0.070	0.081	0.101	0.118
208	0.017	0.029	0.042	0.054	0.065	0.071	0.095	0.11
184	0.018	0.031	0.045	0.057	0.070	0.081	0.101	0.118
144	0.015	0.026	0.037	0.048	0.058	0.068	0.085	0.098
132	0.017	0.03	0.042	0.054	0.066	0.077	0.096	0.112
112	0.015	0.027	0.039	0.05	0.060	0.07	0.088	0.102

Finish
Vc m/min	fz(mm/Tooth)
	Diameter
	2	4	6	8	10	12	14	16	18	20
332	0.028	0.05	0.07	0.091	0.11	0.128	0.144	0.16	0.173	0.186
272	0.026	0.046	0.066	0.085	0.103	0.12	0.135	0.15	0.162	0.173
304	0.028	0.05	0.07	0.091	0.11	0.128	0.144	0.16	0.173	0.186
212	0.023	0.041	0.059	0.076	0.092	0.107	0.121	0.134	0.145	0.155
196	0.027	0.047	0.067	0.086	0.104	0.122	0.137	0.152	0.165	0.177
168	0.024	0.043	0.061	0.079	0.095	0.111	0.125	0.139	0.150	0.161

Note:

If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.

Specification	Flute Dia(D)	A°	Shank Dia(D)	Overall Length(L)
φ4.0*50L	4	60° 90° 120°	4	50
φ5.0*50L	5	60° 90° 120°	5	50
φ6.0*50L	6	60° 90° 120°	6	60
φ7.0*60L	7	60° 90° 120°	7	60
φ8.0*60L	8	60° 90° 120°	8	60
φ9.0*75L	9	60° 90° 120°	9	75
φ10*75L	10	60° 90° 120°	10	75
φ12*75L	12	60° 90° 120°	12	75
φ14*100L	14	60° 90° 120°	14	100
φ16*100L	16	60° 90° 120°	16	100
φ18*100L	18	60° 90° 120°	18	100
φ20*100L	20	60° 90° 120°	20	100

Instructions:

1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill

FAQ

Q1. The tool breaks when cutting in or pulling out the workpiece

The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.

Q2. Tool breaks during normal machining

Reduce the feed rate and cutting depth.

The tool shall be passivated.

Replace the clamp or spring collet.

The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.

Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.

If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.

Q3. The tool breaks when the feed direction changes

(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.

(2) Reduce (decrease) the feed before and after the direction change.

(3) Replace the clamp or spring collet.

Q4. Problem: Part of the blade tip breaks

Chamfer the corners with manual grinding.

Change down milling to up milling.

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45 60 90 120 Degree Chamfer End Mill TiSiAlN Coating Milling Cutter Endmill

Product Details

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