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Solid Carbide 45 Degree 2 Flute 6mm Ball Nose End Mill Cutter High Speed Cutting Tools

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Address: No.1613, honghai Bldg., Songgang Rd., Baoan Area ,Shenzhen , China

Contact name:Judy Le

Shenzhen Bwin Precision Tools Co., Ltd.

Solid Carbide 45 Degree 2 Flute 6mm Ball Nose End Mill Cutter High Speed Cutting Tools

Country/Region	china
City & Province	shenzhen

Product Details

Characteristic:

High quality raw materials
Imported equipment from Germany
Fine grinding
Sharp blade
Smooth chip removal

Description:

The HRC45 2F ball nose endmill is made of ultra-fine tungsten steel base material, with higher wear resistance and strength, and focuses on high-quality and high-speed cutting; Imported grinding machine and superfine grinding wheel are adopted to ensure the finished product rate. Super capacity chip removal at the edge, smooth cutting, high efficiency machining, high accuracy and luster of the workpiece; Chamfer design not only facilitates installation, but also the chuck fits the machine tool, making milling more stable! So as to protect the machine tool and increase its service life.

Milling parameters:

HRC45 Carbide End Mill				Tool length		fz&v
				Short		1
				Long1		0.9
				Overlength		0.8
				Speciality		0.6
Type			Material	Strength N/mm² Hardness HRC	Cooling
					Air	Dry cutting	Lubricating fluid
P	PI	P1.1	Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel	<700	√	√	√
		P1.2	quenched and tempered steel	<1200	√	√	√
	P2	P2.1	Alloyed nitrided steel, carburized steel and quenched and tempered steel	<900	√	√	√
		P2.2	Tool steel, bearing steel, spring steel and high-speed steel	<1400	√		√
	P3	P3.1	Tool steel, bearing steel, spring steel and high-speed steel	<900	√	√	√
		P3.2	Tool steel, bearing steel, spring steel and high-speed steel	<1500	√		√

Sloting
Vc (m/min)	fz(mm/Tooth)
	Diameter
	2	4	6	8	10	12	16	20
112	0.01	0.018	0.026	0.034	0.041	0.048	0.06	0.069
92	0.01	0.017	0.025	0.032	0.038	0.045	0.056	0.065
100	0.01	0.018	0.026	0.034	0.041	0.048	0.06	0.069
72	0.009	0.015	0.022	0.028	0.034	0.04	0.05	0.058
64	0.01	0.018	0.025	0.032	0.039	0.045	0.057	0.066
56	0.009	0.016	0.023	0.029	0.036	0.041	0.052	0.06

Roughing
Vc (m/min)	fz(mm/Tooth)
	Diameter
	2	4	6	8	10	12	16	20
228	0.018	0.031	0.045	0.057	0.070	0.081	0.101	0.118
208	0.017	0.029	0.042	0.054	0.065	0.071	0.095	0.11
184	0.018	0.031	0.045	0.057	0.070	0.081	0.101	0.118
144	0.015	0.026	0.037	0.048	0.058	0.068	0.085	0.098
132	0.017	0.03	0.042	0.054	0.066	0.077	0.096	0.112
112	0.015	0.027	0.039	0.05	0.060	0.07	0.088	0.102

Finish
Vc m/min	fz(mm/Tooth)
	Diameter
	2	4	6	8	10	12	14	16	18	20
332	0.028	0.05	0.07	0.091	0.11	0.128	0.144	0.16	0.173	0.186
272	0.026	0.046	0.066	0.085	0.103	0.12	0.135	0.15	0.162	0.173
304	0.028	0.05	0.07	0.091	0.11	0.128	0.144	0.16	0.173	0.186
212	0.023	0.041	0.059	0.076	0.092	0.107	0.121	0.134	0.145	0.155
196	0.027	0.047	0.067	0.086	0.104	0.122	0.137	0.152	0.165	0.177
168	0.024	0.043	0.061	0.079	0.095	0.111	0.125	0.139	0.150	0.161

Note:

If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.

Specification	Flute Dia(φ)	Flute Length (C)	Shank Dia(D)	Overall Length(L)
R0.52d4*50L	0.5	2	4	50
R0.753d4*50L	0.75	3	4	50
R14d4*50L	1	4	4	50
R1.255d4*50L	1.25	5	4	50
R1.56d4*50L	1.5	6	4	50
R1.757d4*50L	1.75	7	4	50
R28d4*50L	2	8	4	50
R2.510d5*50L	2.5	10	5	50
R312d6*50L	3	12	6	50
R416d8*60L	4	16	8	60
R520d10*75L	5	20	10	75
R624d12*100L	6	24	12	100
R728d14*150L	7	28	14	150
R832d16*100L	8	32	16	100
R936d18*100L	9	36	18	100
R1040d20*100L	10	40	20	100

Notice:

Minimize the use of tool tips to process workpieces: at the position of the ball head tool tip, the processing linear speed is 0 during actual processing, that is, the tool is not actually cutting, but grinding. In actual processing, the coolant can not be added to the cutting area at all, which further leads to greater cutting heat ratio and reduced tool life.
For straight wall processing, use contour contour processing method: try to reduce the phenomenon of ball end cutter processing downward along the straight wall. Relatively speaking, it is a very good method to process upward along the straight wall, but it is difficult to separate them in actual processing. Let's compare the differences between the two.
Machining straight wall with contour can reduce downward machining. If you can use "cutting from bottom to top", this phenomenon can be avoided. When using "cutting from bottom to top", first consider whether the cutting capacity of the cutter is too large. If there are relatively large residues left at the root of the curved surface after machining above, the cutting capacity of the cutter may be too large. This will not protect the tool but destroy it.
The ball end milling cutter shall pay attention to the processing of deep grooves: when processing deep grooves, the cutter may sink. Because the chip holding groove of the ball end milling cutter is relatively small, it is easy to break the cutter when processing sticky materials (such as red copper) and the feed speed is fast. Therefore, pay attention to chip removal when using ball end cutter for machining.

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill

FAQ

Q1: What to do if there is a shaking knife during use

Solution: Check the concentricity of the machine and whether the fixture is tightened, and check the workpiece

Whether to clamp, reduce the feed amount, ensure uniform feed speed, and increase the speed

Q2: Why do burrs appear

Solution: If there are burrs on the tool, it may be due to the high hardness of the workpiece and the tool

Not suitable, you can replace it with a better tool. You can consult customer service to recommend a suitable tool for you

Q3: What to do if the chamfer is not caused by a vibrating knife

Solution: If there are burrs on the tool, it may be due to a large machining feed or slow rotation speed,

You can reduce the amount of feed or increase the speed appropriately. You can consult customer service to recommend a suitable solution.

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Shenzhen Bwin Precision Tools Co., Ltd.

Solid Carbide 45 Degree 2 Flute 6mm Ball Nose End Mill Cutter High Speed Cutting Tools

Product Details

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